产品描述

Machining Capability

Our Gear, Pinion Shaft, Ring Gear Capabilities: 

Capabilities of Gears/ Splines    
Item Internal Gears and Internal Splines External Gears and External Splines
Milled Shaped Ground Hobbed Milled Ground
Max O.D. 2500 mm
Min I.D.(mm) 30 320 20
Max Face Width(mm) 500 1480
Max DP 1 0.5 1 0.5
Max Module(mm) 26 45 26 45
DIN Class Level DIN Class 8 DIN Class 4 DIN Class 8 DIN Class 4
Tooth Finish Ra 3.2 Ra 0.6 Ra 3.2 Ra 0.6
Max Helix Angle ±22.5° ±45° 

 
Our Main Products
1. Spur Gear
2. Planetary Gear
3. Metal Gears
4. Gear Wheel
5. Ring Gear
6. Gear Shaft
7. Helical Gear
8. Pinion Gear
9. Spline Shaft

 

 

Company Profile

1. 21 years experience in high quality gear, gear shaft’s production, sales and R&D.

2. Our Gear, Gear Shaft are certificated by ISO9001: 2008 and ISO14001: 2004.

3. CHINAMFG has more than 50 patents in high quality Gear, Gear Shaft manufacturing.

4. CHINAMFG products are exported to America, Europe.

5. Experience in cooperate with many Fortune 500 Companies

Our Advantages

1) In-house capability: OEM service as per customers’ requests, with in-house tooling design & fabricating

2) Professional engineering capability: On product design, optimization and performance analysis

3) Manufacturing capability range: DIN 3960 class 8 to 4, ISO 1328 class 8 to 4, AGMA 2000 class 10-15, JIS 1702-1703 class 0 to 2, etc.

4) Packing: Tailor-made packaging method according to customer’s requirement

5) Just-in-time delivery capability

常问问题

1. Q: Can you make as per custom drawing?

A: Yes, we can do that.

2. Q: If I don’t have drawing, what can you do for me?
A: If you don’t have drawing, but have the sample part, you may send us. We will check if we can make it or not.

3. Q: How do you make sure the quality of your products?
A: We will do a series of inspections, such as:
A. Raw material inspection (includes chemical and physical mechanical characters inspection),
B. Machining process dimensional inspection (includes: 1st pc inspection, self inspection, final inspection),
C. Heat treatment result inspection,
D. Gear tooth inspection (to know the achieved gear quality level),
E. Magnetic particle inspection (to know if there’s any cracks in the gear).
We will provide you the reports 1 set for each batch/ shipment.   
 

应用: Wind Turbine
硬度: 硬化的牙面
档位: External Gear
定制化:
可用的

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圆周齿轮

如何计算太阳轮、行星轮和环形齿轮的齿轮比?

行星齿轮系统的齿轮比可以通过考虑太阳轮、行星轮和环形齿轮的齿数来计算。齿轮比决定了系统的输入速度和输出速度之间的关系。以下是齿轮比的计算方法:

  • 第一步:数牙齿:

数一数太阳轮(S)、行星轮(P)和环形齿轮(R)的齿数。这些数字代表各个齿轮的齿数。

  • 步骤 2:确定齿轮布置:

确定齿轮排列方式。在一个简单的行星齿轮系统中,太阳轮位于中心,周围环绕着行星轮,最外层是环形齿轮。

  • 步骤 3:计算齿轮比:

齿轮比(GR)可使用以下公式计算:

GR = (R + P) / S

在哪里:

  • 拉 表示环形齿轮上的齿数
  • P 表示行星齿轮的齿数(假设它们的齿数相同)。
  • S 表示太阳轮上的齿数

由此得到的齿轮比表示行星齿轮系统输入和输出之间的速度关系。齿轮比大于1表示速度降低,而齿轮比小于1表示速度提高。

值得注意的是,在更复杂的行星齿轮系统中,存在多组行星齿轮或附加齿轮,计算齿轮比可能需要考虑多个齿轮级及其各自的齿数。

总之,要计算涉及太阳轮、行星轮和内齿圈的齿轮比,需要分别计算每个齿轮的齿数,并使用公式 (R + P) / S,其中 R 为内齿圈的齿数,P 为行星轮的齿数,S 为太阳轮的齿数。该计算结果即为齿轮比,它定义了行星齿轮系统输入和输出之间的速度关系。

圆周齿轮

Can planetary gears be used in aerospace and aviation applications?

Planetary gears find extensive use in aerospace and aviation applications due to their unique characteristics and advantages. Let’s explore how planetary gears can be utilized in the aerospace and aviation industry:

  • Aircraft Engines:

Planetary gears play a crucial role in aircraft engines, especially in the reduction gearbox. The reduction gearbox connects the high-speed turbine shaft with the low-speed propeller shaft, allowing efficient power transmission while maintaining optimal propeller speed. Planetary gears within the reduction gearbox help achieve the required gear ratios and torque conversion, ensuring smooth and reliable engine operation.

  • Landing Gear Systems:

Planetary gears are also utilized in landing gear systems of aircraft. These gears provide the necessary torque and force to retract and extend the landing gear during takeoff and landing. Planetary gears offer compactness, high torque capacity, and the ability to handle heavy loads, making them suitable for this critical application.

  • Actuation Systems:

Actuation systems in aerospace and aviation, such as those used for flight control surfaces, also benefit from the use of planetary gears. These gears enable precise and reliable movement of control surfaces, such as ailerons, elevators, and rudders. Planetary gears’ ability to handle high torques, provide accurate positioning, and withstand varying loads makes them well-suited for actuation systems.

  • Satellite and Spacecraft Mechanisms:

In satellite and spacecraft applications, planetary gears are utilized in various mechanisms. They can be found in solar array drives, antenna pointing systems, and deployment mechanisms for scientific instruments. Planetary gears offer compactness, high torque transmission, and the ability to handle the extreme conditions of space environments.

  • Auxiliary Power Units (APUs):

APUs in aircraft are responsible for providing auxiliary power during ground operations and in-flight emergencies. Planetary gears are often employed in APU systems to transfer power from the engine to the auxiliary systems, such as electrical generators or hydraulic pumps. These gears ensure efficient power transmission and reliable operation of the APU.

In summary, planetary gears have significant applications in aerospace and aviation. They are utilized in aircraft engines, landing gear systems, actuation systems, satellite and spacecraft mechanisms, as well as auxiliary power units. The compact size, high torque capacity, precise positioning, and reliable operation of planetary gears make them well-suited for these critical applications in the aerospace and aviation industry.

圆周齿轮

你能描述一下太阳轮、行星轮和环形齿轮在行星系统中的作用吗?

在行星齿轮系统中,太阳轮、行星轮和齿圈这三个部件都对系统的整体运行和功能起着至关重要的作用。让我们来了解一下这些齿轮的作用:

  • 太阳齿轮:

太阳轮是行星齿轮系统中的核心部件。它通常位于中心位置,由电机或发动机等动力源驱动。太阳轮接收输入动力并将其传递给系统中的其他齿轮。太阳轮旋转时,带动行星齿轮旋转,进而实现整个齿轮系统的运转。太阳轮的尺寸和齿数决定了系统的传动比和扭矩特性。

  • 行星齿轮:

行星齿轮是行星齿轮系统中围绕太阳轮的齿轮。它们通常比太阳轮小,并连接到行星架或臂上。行星齿轮与太阳轮和环形齿轮啮合。太阳轮旋转时,会带动行星齿轮旋转。行星齿轮既有自转运动,也有公转运动。它们在自身轴线上旋转的同时,也围绕太阳轮公转。这种自转和公转的结合使得行星齿轮能够传递扭矩,并有助于实现整体的减速或放大。行星齿轮的排列方式和数量会根据系统的具体设计和要求而有所不同。

  • 环形齿轮:

环形齿轮是行星齿轮系统中最外层的齿轮。它内部的齿与行星齿轮啮合。环形齿轮保持固定不动,而太阳齿轮和行星齿轮则旋转。行星齿轮和环形齿轮之间的相互作用使齿轮系统能够实现减速或放大。环形齿轮的尺寸和齿数也会影响系统的传动比和扭矩特性。

总而言之,太阳轮是主要驱动齿轮,接收输入动力并将其传递给其他齿轮。行星齿轮围绕太阳轮旋转和公转,从而实现扭矩传递和齿轮传动功能。齿圈固定不动,与行星齿轮啮合,实现减速或放大。这些齿轮协同工作,共同实现所需的传动比、扭矩传递以及行星齿轮系统的整体运行。

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editor by CX 2023-11-02