Deskripsi Produk
Komponen metalurgi serbuk yang sangat baik, komponen logam hasil sinterisasi.
Kami dapat menawarkan berbagai komponen metalurgi serbuk, termasuk berbahan dasar besi dan tembaga, dengan kualitas terbaik dan harga termurah. Cukup kirimkan gambar atau sampel kepada kami, dan kami akan membuatnya sesuai dengan kebutuhan pelanggan. Jika Anda tertarik dengan produk kami, jangan ragu untuk menghubungi kami. Kami ingin menawarkan kualitas terbaik dan layanan terbaik untuk Anda. Terima kasih!
Bagaimana Cara Kami Bekerja Sama dengan Klien Kami?
1. Untuk ahli desain atau perusahaan besar dengan tim teknik sendiri: kami lebih memilih menerima paket RFQ lengkap dari Anda termasuk gambar, model 3D, kuantitas, dan foto;
2. Bagi pemilik perusahaan rintisan atau pemula di bidang teknik: cukup kirimkan ide yang ingin Anda coba, Anda bahkan tidak perlu tahu apa itu pengecoran;
3. Tim penjualan kami akan membalas Anda dalam waktu 24 jam untuk mengkonfirmasi detail lebih lanjut dan memberikan perkiraan waktu penawaran harga;
4. Tim teknik kami akan mengevaluasi permintaan Anda dan memberikan penawaran dalam waktu 1-3 hari kerja berikutnya.
5. Kami dapat mengatur pertemuan komunikasi teknis antara Anda dan para insinyur kami kapan saja jika diperlukan.
| Tempat asal: | Jangsu, Cina |
| Jenis: | sinterisasi metalurgi serbuk |
| Jenis suku cadang: | Komponen metalurgi serbuk |
| Laporan Uji Mesin: | Asalkan |
| Bahan: | Besi, baja tahan karat, tembaga |
| Poin penjualan utama: | Jaminan mutu |
| Jenis cetakan: | Baja tungsten |
| Standar material: | MPIF 35, DIN 3571, JIS Z 2550 |
| Aplikasi: | Peralatan rumah tangga kecil, Kunci pintu, Perkakas listrik, mobil, |
| Nama Merek: | LAYANAN OEM |
| Pelapisan: | Disesuaikan |
| Layanan Purna Jual: | Dukungan online |
| Pengolahan: | Metalurgi Serbuk, Pemesinan CNC |
| Metalurgi Serbuk: | Pendinginan frekuensi tinggi, perendaman minyak |
| Kontrol Kualitas: | Inspeksi 100% |
Keunggulan Proses Metalurgi Serbuk
1. Hemat biaya
Produk akhir dapat dipadatkan dengan metode metalurgi serbuk, dan tidak memerlukan atau dapat mempersingkat proses pengolahan menggunakan mesin. Hal ini dapat menghemat material secara signifikan dan mengurangi biaya produksi.
2. Bentuk kompleks
Metalurgi serbuk memungkinkan untuk mendapatkan bentuk-bentuk kompleks secara langsung dari perkakas pemadatan, tanpa operasi pemesinan apa pun, seperti gigi, alur, profil, geometri frontal, dll.
3. Presisi tinggi
Toleransi yang dapat dicapai dalam arah tegak lurus pemadatan biasanya IT 8-9 setelah disinter, dapat ditingkatkan hingga IT 5-7 setelah proses pembentukan ukuran. Operasi pemesinan tambahan dapat meningkatkan presisi.
4. Pelumasan mandiri
Porositas yang saling terhubung pada material dapat diisi dengan oli, sehingga menghasilkan bantalan yang melumasi sendiri: oli memberikan pelumasan konstan antara bantalan dan poros, dan sistem tidak memerlukan pelumas eksternal tambahan.
5. Teknologi hijau
Proses manufaktur komponen hasil sinterisasi telah tersertifikasi sebagai ramah lingkungan, karena limbah materialnya sangat rendah, produknya dapat didaur ulang, dan efisiensi energinya baik karena materialnya tidak dilelehkan.
Pertanyaan yang Sering Diajukan (FAQ)
Q1: Apa jenis pembayarannya?
A: Biasanya Anda harus membayar di muka 50% dari jumlah total. Sisanya harus dilunasi sebelum pengiriman.
Q2: Bagaimana cara menjamin kualitas tinggi?
A: Inspeksi 100%. Kami memiliki peralatan pengujian presisi tinggi Carl Zeiss dan departemen pengujian untuk memastikan setiap produk dalam hal ukuran, penampilan, dan uji tekanan dalam kondisi baik.
Q3: Berapa lama Anda akan memberi saya balasan?
A: Kami akan menghubungi Anda dalam 12 jam sesegera mungkin.
Q4. Bagaimana dengan waktu pengiriman Anda?
A: Umumnya, akan memakan waktu 25 hingga 35 hari setelah menerima pembayaran di muka Anda. Waktu pengiriman spesifik bergantung pada barang dan jumlah pesanan Anda. Dan jika barang tersebut bukan barang standar, kami perlu memperhitungkan tambahan 10-15 hari untuk pembuatan perkakas/cetakan.
Q5. Dapatkah Anda memproduksi sesuai dengan sampel atau gambar?
A: Ya, kami dapat memproduksi berdasarkan sampel atau gambar teknis Anda. Kami dapat membuat cetakan dan perlengkapannya.
Q6: Bagaimana dengan biaya perkakas?
A: Biaya perkakas hanya dikenakan sekali pada pesanan pertama, semua pesanan selanjutnya tidak akan dikenakan biaya lagi, bahkan untuk perbaikan atau perawatan perkakas.
Q7: Apa kebijakan sampel Anda?
A: Kami dapat menyediakan sampel jika kami memiliki suku cadang yang siap tersedia, tetapi pelanggan harus membayar biaya sampel dan biaya pengiriman.
Q8: Bagaimana Anda membangun hubungan bisnis jangka panjang dan baik dengan kami?
A: 1. Kami menjaga kualitas yang baik dan harga yang kompetitif untuk memastikan pelanggan kami mendapatkan keuntungan;
2. Kami menghormati setiap pelanggan sebagai teman kami dan kami dengan tulus berbisnis dan menjalin persahabatan dengan mereka, dari mana pun mereka berasal.
Planetary Gearbox
This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
kotak roda gigi planet
Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and 2 or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that 90 percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to 10 to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
Their design
The basic design of a Planetary Gearbox is quite simple. It consists of 3 interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other 2 are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All 3 parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of 3 gear types. The sun gear is the center, which is connected to the other 2 gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The 3 components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.
Aplikasi
In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of 3 components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
Maintenance
The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every 6 months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.
