Tag Archives: high torque bldc motor

China Wholesale High Torque 12V24volt DC Long Life Good Quality 36mm Brushless BLDC Motor and Planetary Gear

Product Description

BG 555   DC Brushless Motor 
Environmental Conditions -20ºC~50ºC
Insulation Clase B
Protection class IP44
Noise ≤65dB
Number of Poles/ phases 3
Lifespan >5000h

Electrical Specifications
Model RATED LOAD NO LOAD   STALL
Voltage   Power Speed Torque  Current    Speed    Current    Torque   Current 
V W rpm N.m A rpm A   N.m   A  
BG 36BL60 12 7 1835 0.036 0.9 2400 0.1 0.1 2.7
BG 36BL60 12 22 5200 0.04 2.8 6500 0.4 0.12 8.4
BG 36BL95 24 32 3000 0.1 1.9 4000 0.38 0.31 5.7
We can also customize products according to customer requirements.

 Gear Motor Technical Data-BG
Reduction ratio 4 14 19 1.61 51 58.22 67.08 81.11
Rated speed(rpm) 750 214.3 157.9 111.1 58.8 25 18 13
Rated torque(N.m) 0.4 1.2 1.61 2.2 4.2 1.91 2.7 3

 

Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CZPT in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world forward and make life better!

Q:1.What kind of motors can you provide?

A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;

Q:2.Can you send me a price list?

A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.

Q:3.Can l get some samples?

A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.

Q4:Can you provide OEM or ODM service?

A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.

Q5:Can l visit your factory before we place an order?

A:welcome to visit our factory,we are very pleased if we have the chance to know each other more.

Q:6.What’s the lead time for a regular order?

A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.

Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
planetarygearbox

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The 2 gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and 2 or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to 1 of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are 3 types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly 3 times higher than its conventional counterpart.
The 3 main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of 1 of these 3 basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
planetarygearbox

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these 2 gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

China Wholesale High Torque 12V24volt DC Long Life Good Quality 36mm Brushless BLDC Motor and Planetary Gear China Wholesale High Torque 12V24volt DC Long Life Good Quality 36mm Brushless BLDC Motor and Planetary Gear

China high quality 36/42/45mm 12V 24V 0.5W-100W High Torque BLDC or Brushed DC Gear Motor Planetary Gearbox with Encoder wholesaler

Item Description

Quiet stable and dependable for extended lifestyle procedure

Planetary Gearbox Components

The fundamental components of a planetary gearset are an enter, output, and stationary placement. Various types of planetary gearboxes will have diverse output ratios and torques. A top business for planetary gearbox design and style, CZPT, offers the essential components. These components can range in the two male and woman shafts and appear with a selection of modular possibilities. Below are a couple of factors to think about about every element.

CFHK Series

The CFHK Collection is a multistage planetary gearbox that is made up of multiple planetary gears. The multiple teeth of every planetary equipment mesh at the same time in the course of operation to increase the transmittable torque. The gears are situation hardened and floor, and the ratios of the planetary gears are integers. They were initial functionally explained by Leonardo da Vinci in 1490. Right now, the CFHK Sequence is a favourite amongst automotive engineers and companies.
The CH Collection gives large accuracy with a compact style and circumstance hardened, hypoid, and helical gearing. These gearboxes are also offered in the CFXR series, with lower backlash and friction. These planetary gearboxes are designed to offer higher torque and substantial precision in a range of applications. In addition, the CFXR sequence characteristics a hundred% helical gearing and minimal backlash.
The CFHK Collection characteristics a sun equipment that drives the subsequent phase. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage turns into the input shaft of the next stage. In addition, ring gears are also used as structural areas of more compact gearboxes. An example of a planetary gearbox is the pencil sharpener system. The pencil is put on an axis that is established on a sunlight gear. The sunlight gear drives the up coming planet phase.
A planetary equipment unit’s gear ratio is decided by the amount of teeth in the sun equipment and ring gear. The smaller sized the sun gear, the smaller the ratio in between the sunlight gear and earth gears. The premier equipment ratio in a planetary equipment unit is ten:1. A greater amount of teeth increases the transmission ratio. In order to maximize torque, the planetary gears have to be rearranged. A more compact solar equipment will have larger torque than a massive ring gear.
planetarygearbox

CFX Collection

The HPN Harmonic Planetary(r) Collection planetary gearboxes offer a reduced-value answer with higher-efficiency and higher-reliability. This modular design and style is easy to put in and requires really minor servicing. Its planetary design and style and total complement of needle rollers permit for prolonged life and peaceful procedure. In addition, the HPN Harmonic Planetary(r) Collection is accessible in a assortment of sizes.
The compact dimensions and large-pace design of planetary gearboxes final results in exceptional heat dissipation. Even so, high-pace or sustained efficiency programs could need lubricants. A planetary gearbox will have smaller sized minimal measures to reduce noise and vibration. Planetary gears will give you the maximum degree of effectiveness even though minimizing sounds. As a end result, they can offer large-high quality 3D prints.
A planetary equipment train is composed of a ring equipment and world gears, each supported by a provider. A ring gear is pink, although the sun equipment is crimson. The sunlight equipment and carrier rotate around every other at a 45-diploma angle. This is also known as an epicyclic equipment. Planetary gearboxes are typically located in room-constrained purposes. The CFX Series functions a compact design and exceptional efficiency.
The CFX Collection attributes a sturdy layout that is effortless to put in. Its compact measurement can make set up of planetary gearboxes easier and quicker. They are available in a few distinct configurations for ongoing, intermittent, and counter-clockwise operation. The CFX Series provides the best solution for your accelerating wants. They are a fantastic remedy for any automotive or industrial application. You can effortlessly configure the CFX Sequence to meet your certain specifications.

CAP Series

The Sweet Controls CAP Collection is a new technology of compact, precision planetary gearboxes that merge substantial torques with reduced backlash and excellent put on resistance. This rotary flange planetary gearbox is perfect for a range of industrial, mining and maritime applications. Its modular construction allows customers to effortlessly mount various stages, hydraulic or electric powered motors, and various sorts of gears. Its CPH Sequence features an extremely rigid alloy metal housing, carburized gears, and induction hardened gears.
The CAP Series makes use of several planetary gears for higher torque transmission. The variety of planetary gears is not fixed, but most planetary gearboxes make use of at least a few. The greater the quantity of planetary gears, the greater the transmittable torque. A planetary gearbox is composed of several planetary gears with a meshing motion that takes place simultaneously throughout operation. The end result is a increased performance and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range attributes modular design and style for straightforward set up. This technique consists of mounting plates for typical 1st (r) Robotics Opposition motors. The mounting plates are made to in shape every motor. These planetary gearboxes are appropriate with a variety of varieties of motors, from little electric powered motors to large, weighty responsibility kinds. They are also suitable with a range of mounting techniques, such as CIM motors.
planetarygearbox

CAPK Sequence

The CZPT APK Collection is a high precision, rotary flange type planetary gearbox. Its scenario hardened and ground gears are created to supply superb put on resistance, minimal backlash, and superb precision. The CAPK Collection provides high axial and second load capacities in a compact housing. CZPT is the entire world chief in the manufacturing of planetary gearboxes. The CAPK Series attributes an array of substantial-quality, revolutionary characteristics.
CZPT Sensible Lubrication technological innovation is employed to preserve the gears properly-lubricated and decrease sound and vibration. The planetary gearbox’s 3-gear design and style is ideal for Do it yourself CNC robotics. This series has a extended history of top quality, and CZPT uses only the greatest components. The CZPT 3:1 High Precision Planetary Gearbox is an exceptional selection for CNC Robotics and other purposes.
A multi-phase planetary gearbox brings together individual ratios for a better number of ratios. Added planetary gears enhance the transmittable torque. The direction of the output and push shaft are usually identical. The CAPK Series functions a large-top quality, sturdy design. They are produced from stainless metal and supply a prolonged-phrase warranty. They are the very best option for industrial and commercial programs. While planetary gears are more pricey, they are highly successful.

CFH Series

The Sweet CFH Sequence planetary gearboxes provide the positive aspects of a modular design and style and a low backlash. They supply a variety of measurement possibilities and excellent toughness. This planetary gearbox is compact and use resistant. The CFH Collection planetary gearbox has a carburized, induction hardened gears and a rigid alloy metal housing. Its low backlash and precision make it an excellent option for industrial programs.
The CFH Collection planetary gearbox is a hugely effective, higher-velocity helical gear. The compact design of this gearbox results in substantial heat dissipation and low mass inertia. Earth carrier bearings knowledge substantial lateral forces from the transmission of torque. As a outcome, radial and axial forces oppose every single other. The outcome is that the torque is distributed in excess of a few gears, reducing sounds, vibration, and dress in.
The planetary gearbox has 3 major elements: a sun equipment (also acknowledged as the enter equipment), a ring equipment, and two planet gears. These are linked by a provider that rotates about a forty five-degree clockwise axis. The CFH Sequence of gears is offered in triple and double phases. They can also be utilized in electrical motors. As a consequence, the CFH Series is very versatile.
The CFH Sequence of planetary gearboxes can be found in all types of apps, like automotive transmissions. Their compact style and substantial-efficiency efficiency make them a well-liked option for place-constrained applications. This gearbox has numerous rewards and is a fantastic option to a typical helical gearbox. These gearboxes are very effective for reducing torque and pace, and are compact ample to match in most apps.
planetarygearbox

CZPT

If you want a substantial-high quality planetary gearbox, the CZPT Planetary Series is the correct option. This Italian business patterns and manufactures gearboxes in its San Polo d’Enza, Italy, facility with eleven department workplaces and three generation facilities. The company is trying to replicate the success of the Italian Super Vehicle industry, which has gained international recognition. The company offers a range of gearboxes for use in large sector, agriculture, offshore, aerial and marine perform.
With above forty many years of encounter, CZPT manufactures a wide variety of substantial-top quality gearboxes. From bevel-helical units to Helical models, wheel gears and negative brakes, the company has been producing high quality factors for many industries. CZPT is a reliable Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every single industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it fixed speedily and effortlessly. The organization employs top quality resources and a range of measurements and output ratios to cater to the most demanding programs. In addition, you can personalize your gearbox to go well with your specific needs. CZPT Planetary Gearboxes are extremely adaptable and customizable, providing infinite scalability.

China high quality 36/42/45mm 12V 24V 0.5W-100W High Torque BLDC or Brushed DC Gear Motor Planetary Gearbox with Encoder wholesaler China high quality 36/42/45mm 12V 24V 0.5W-100W High Torque BLDC or Brushed DC Gear Motor Planetary Gearbox with Encoder wholesaler