Tag Archives: gear motor torque

China Wholesale High Torque 12V24volt DC Long Life Good Quality 36mm Brushless BLDC Motor and Planetary Gear

Product Description

BG 555   DC Brushless Motor 
Environmental Conditions -20ºC~50ºC
Insulation Clase B
Protection class IP44
Noise ≤65dB
Number of Poles/ phases 3
Lifespan >5000h

Electrical Specifications
Model RATED LOAD NO LOAD   STALL
Voltage   Power Speed Torque  Current    Speed    Current    Torque   Current 
V W rpm N.m A rpm A   N.m   A  
BG 36BL60 12 7 1835 0.036 0.9 2400 0.1 0.1 2.7
BG 36BL60 12 22 5200 0.04 2.8 6500 0.4 0.12 8.4
BG 36BL95 24 32 3000 0.1 1.9 4000 0.38 0.31 5.7
We can also customize products according to customer requirements.

 Gear Motor Technical Data-BG

Reduction ratio 4 14 19 1.61 51 58.22 67.08 81.11
Rated speed(rpm) 750 214.3 157.9 111.1 58.8 25 18 13
Rated torque(N.m) 0.4 1.2 1.61 2.2 4.2 1.91 2.7 3

 

Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CZPT in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world forward and make life better!

Q:1.What kind of motors can you provide?

A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;

Q:2.Can you send me a price list?

A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.

Q:3.Can l get some samples?

A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.

Q4:Can you provide OEM or ODM service?

A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.

Q5:Can l visit your factory before we place an order?

A:welcome to visit our factory,we are very pleased if we have the chance to know each other more.

Q:6.What’s the lead time for a regular order?

A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.

Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
planetarygearbox

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The 2 gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and 2 or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to 1 of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are 3 types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly 3 times higher than its conventional counterpart.
The 3 main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of 1 of these 3 basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
planetarygearbox

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these 2 gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

China Wholesale High Torque 12V24volt DC Long Life Good Quality 36mm Brushless BLDC Motor and Planetary Gear  China Wholesale High Torque 12V24volt DC Long Life Good Quality 36mm Brushless BLDC Motor and Planetary Gear

China NEMA 17 High Torque Gear Stepper Reduction Geared Motor with Planetary Gearbox

Product Description

I.CH-Hybrid Stepper Planetary Gear Motor

• Manufacturer Part Number: HP421 
• Motor Type: Planetary Gearbox Stepper Motor Bipolar 4 Wires 2 Phase 
• Frame Size: 42x42mm Geared Stepper Motor Nema 17 Mounting 
• Step Angle: 1.8deg 
• Gearbox Efficiency: 66%—90% 
• Application: Medical Equipment Motor
• HP421-1 42MM
• Stepper Angel: 1.8

Drawing:

Motor Electrical Specification:
 

Series Model Step Angle ( o ) L
(mm)
Rated Current (A) Phase
Resistance
(Ω)
Phase
Inductance  (mH)
Holding Torque
(N.cm)
Detent Torque (N.cm) Lead
Wire
(NO.)
Motor
Weight
( g)
HP421-01206 1.8 28 0.6 8 10 12 1.6 4 150
HP421-57117 1.8 34 1.7 1.2 1.8 28 1.6 4 220
HP421-04013 1.8 40 1.3 2.5 5.0 40 2.2 4 280
Other Motor Electrical Specification please refer to Hybrid Stepper Motor web

Gearbox Specification:
 

Ratio 3.71 5.18 14 19 27 51 71 100 139 189 264 369
Reducer Series 1 2 3 4
Length
( mm)
31.0 40.1 49.0 57.9
Allowable Torque
(Kg.cm)
12 20 32 40
Instantaneous Torque
(Kg.cm)
36 60 96 120
Efficiency
(%)
90% 81% 73% 66%
Weight
(g)
60 85 95 110
We can manufacture products according to customer’s requirements

About Us:

We specialized in researching, developing and servicing electric motors, gearbox and high precision gears with the small modules.

After years of development, we have an independent product design and R&D team, service team and professional quality control team.

What’s more, we have 2 joint ventures. One is located in HangZhou, which produces hybrid stepper motor, precious linear stepper motor, brushless DC motor, servo motor, stepper motor driver, brushless motor driver, encoder and brake.

Another 1 is located in HangZhou, which produces DC gear motor. The factory has dozens of CNC machines and high precision test equipment, implements the process management and automatic operation in most producing process.

We also have 2 cooperation factories. One is producing AC reversible synchronous motor and AC servo motor, the other 1 is producing linear permanent stepper motor, permanent stepper motors.

Customer’s Visit:

Related Products:

If you have any questions, please contact us.

A Brief Overview of the Spur Gear and the Helical Planetary Gearbox

This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are 3 examples. Each has its benefits and drawbacks. Let’s explore each one.
planetarygearbox

helical planetary gearbox

In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses 3 components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are 3 main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the 2 types of planetary gears can be found in the design of the 2 outer rings. The outer ring is also called the sun gear. The 2 gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the 2 gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has 2 pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
planetarygearbox

Spur gear planetary gearbox

The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the 2 types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete 5 revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or 5 mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of 2 sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least 3 driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.

China NEMA 17 High Torque Gear Stepper Reduction Geared Motor with Planetary Gearbox  China NEMA 17 High Torque Gear Stepper Reduction Geared Motor with Planetary Gearbox

China Mini Electric Motor 62mm 12VDC 24VDC IP44 Motor Good Quality High Torque Reducer Brushed Motor and Planetary Gear

Product Description

BG 62ZYT DC Brushed Motor 
Environmental Conditons -20ºC~50ºC
Lnsulation Clase B
Protection class IP44
Noise ≤65dB
Number of phases Single 
Lifespan >1000h

Electrical Specifications
Model RATED LOAD NO LOAD   STALL
 Voltage    Power  

  Speed  

 Torque    Current   Speed    Current   Torque   Current 
V W rpm N.m A rpm A   N.m   A  
BG 62ZYT01  24 60 3000 0.12 2.5 3500 1.2 0.36 7.5
BG 62ZYT02 24 90 3000 0.28 5.5 3700 1.5 0.84 16.5
We can also customize products according to customer requirements .  

 Planetary Gear Motor Technical Data-BG
Ratio 3.6 6.55 13.53 18.92 28 34 58.2 81.1
Rated speed(rpm) 822 458 222 107 89 89 52 37
Rated torque(N.m) 0.63 1.13 2.09 2.93 4.3 5.2 9 11.3

Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CZPT in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world forward and make life better!

Q:1.What kind of motors can you provide?

A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;

Q:2.Can you send me a price list?

A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.

Q:3.Can l get some samples?

A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.

Q4:Can you provide OEM or ODM service?

A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.

Q5:Can l visit your factory before we place an order?

A:welcome to visit our factory,we are very pleased if we have the chance to know each other more.

Q:6.What’s the lead time for a regular order?

A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.

The Basics of a Planetary Gearbox

The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly 90 percent of the power it receives. The basic planetary gearbox comes in 3 basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which 1 is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of 2 parts: a sun gear (also called the central or input gear), and 2 planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes 3 components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are 3 main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with 5 to 8 arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
planetarygearbox

Spur planetary gearbox

There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes

China Mini Electric Motor 62mm 12VDC 24VDC IP44 Motor Good Quality High Torque Reducer Brushed Motor and Planetary Gear    China Mini Electric Motor 62mm 12VDC 24VDC IP44 Motor Good Quality High Torque Reducer Brushed Motor and Planetary Gear

China Planetary Reduction Stepper Motor Gear Reduction Motor Set with Large Torque and Large Torque of 24V

Product Description

Planetary reduction stepper motor Gear reduction motor set with large torque and large torque of 24V

1.Features

1) Step Angle  Accuracy: ±5%
2) Resistance Accuracy: ±10%
3) Inductance Accuracy: ±20%
4) Temperature Rise: 80°C Max
5) Ambient Temperature: -20°C~+50°C
6) Insulation Resistance: 100MΩ Min., 500VDC
7) Dielectric Strength:  500VAC for 1 minute
8) Shaft Radial Play:  0.02Max (450g-load)
9) Shaft Axial Play: 0.08Max (450g-load)

2.Related Specifications

1) 42mm series

Model DMW421 DMW422 DMW423
Voltage V 24
No load speed rpm 5000 5000 5000
Rated torque Nm 0.063 0.094 0.125
Rated Speed rpm 4000 4000 4000
Rated Current A 1.7 2.5 3.5
Torque(max) Nm 0.19 0.27 0.38
Back-EMF constant V/Krpm 3.13 3.13 3.15
Torque Constant Nm/A 0.039 0.04 0.04
Resistance ohm 1.5 0.53 0.74
Weight Kg 0.3 0.4 0.5
Length mm 41 51 6

2) 70mmSeries

Model Rated Voltage No load
speed
Rated torque Rated Speed Rated
Current
Rated
power
     L
VDC RPM Nm rpm A W mm
DMW701 48 3500 0.5 3000 4.3 157 86
DMW702 48 3500 1 3000 8.7 314 116
DMW703 48 3500 1.5 3000 12.9 471 136

3) 80mmSeries

Model DMW801 DMW802 DMW803
Voltage V 24
No load speed rpm 4200 4200 4200
Rated torque Nm 0.25 0.5 0.75
Rated Speed rpm 3000 3000 3000
Rated Current A 5.2 10.5 15
Rated power W 79 157 236
Back-EMF constant V/Krpm 9 9.2 9.5
Torque Constant Nm/A 0.06 0.052 0.05
Resistance ohm 0.5 0.43 0.35
Weight Kg 1.6 2.2 3
Length mm 75 95 115

4) 86mmSeries

Model DMW861 DMW862 DMW863
Voltage V 48
No load speed rpm 3500 3500 3400
Rated torque Nm 1.0 1.8 2.5
Rated Speed rpm 3000 3000 3000
Rated Current A  8.6 14.8 20
Torque(max) Nm 3.0 5.4 7.5
Back-EMF constant V/Krpm 9.8 9.8 10
Torque Constant Nm/A 0.13 0.13 0.14
Resistance ohm 0.32 0.15 0.1
Weight Kg 2.2 3.2 4.2
Length mm 80 105 130

5) 60mmSeries

Model DMW601 DMW602 DMW603
Voltage V 36
No load speed rpm 4100 4100 4100
Rated torque Nm 0.25 0.5 0.75
Rated Speed rpm 3000 3000 3000
Rated Current A 3 6 9
Torque(max) Nm 0.75 1.5 2
Back-EMF constant V/Krpm 6.2 6.5 6.5
Torque Constant Nm/A 0.043 0.045 0.041
Resistance ohm 0.59 0.26 0.2
Weight Kg 0.9 1.2 1.6
Length mm 78 99 120

6) 57mm Series

Model DMW571 DMW572 DMW573 DMW574
Voltage V 36
No load speed rpm 5200 5200 5300 5400
Rated torque Nm 0.11 0.22 0.32 0.42
Rated Speed rpm 4000 4000 4000 4000
Rated Current A 1.8 3.2 4.7 6.5
Torque(max) Nm 0.3 0.5 0.8 1.2
Back-EMF constant V/Krpm 4.5 4.8 4.83 4.9
Torque Constant Nm/A 0.072 0.078 0.08 0.09
Resistance ohm 1.7 0.75 0.5 0.39
Weight Kg 0.45 0.8 1.1 1.4
Length mm 55 75 95 115

7) 57 High Torque

Model DMW571 DMW572 DMW573 DMW574
Voltage V 36
No load speed rpm 5200 5200 5200 5200
Rated torque Nm 0.14 0.28 0.43 0.49
Rated Speed rpm 4000 4000 4000 4000
Rated Current A 2.2 4.5 6.8 7.9
Torque(max) Nm 0.4 0.6 0.9 1.5
Back-EMF constant V/Krpm 4.5 4.8 4.83 4.9
Torque Constant Nm/A 0.072 0.078 0.08 0.09
Resistance ohm 2 0.9 0.7 0.5
Weight Kg 0.5 0.9 1.3 1.8
Length mm 55 75 95 115

3.Outlines/Drawings

4.About US

5.Main Products

HangZhou Shnmotor is a developing manufacturing and trading company which aims at the electrical products of refrigeration market.
We have a highly qualified team, which has over 8 years experience on Machinery designing, manufacturing, managing and customer service concept heart & soul.
ISO 9000 standard and 6S management guarantee the most effective quality control on every part and every process of the products. 

Our Main Products as below:
1)Brushless DC Motor
2)Setpping Motor 
3)AC Motor
4)Motor Group
(Motor+Reducer+Driver+Brake)

6.Application

Package and Shipping

1.FedEX / DHL / UPS / TNT for samples,Door to door service;
2.By sea for batch goods;
3.Customs specifying freight forwarders or negotiable shipping methods;
4.Delivery Time:20-25 Days for samples;30-35 Days for batch goods;
5.Payment Terms:T/T,L/C at sight,D/P etc.

FAQ
Q1. When can I get the quotation?
We usually quote within 24 hours after we get your inquiry. If you are urgent to get the price, please send the message on  and  or call us directly.

Q2. How can I get a sample to check your quality?
After price confirmed, you can requiry for samples to check quality.
If you need the samples, we will charge for the sample cost. But the sample cost can be refundable when your quantity of first order is above the MOQ

Q3. Can you do OEM for us?
Yes, the product packing can be designed as you want.

Q4. How about MOQ?
1 pcs for carton box.

Q5. What is your main market?
Eastern Europe, Southeast Asia, South America.

 
Please feel  free to contact us if you have any question.

 

Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
planetarygearbox

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The 2 gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and 2 or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to 1 of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are 3 types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly 3 times higher than its conventional counterpart.
The 3 main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of 1 of these 3 basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
planetarygearbox

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these 2 gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

China Planetary Reduction Stepper Motor Gear Reduction Motor Set with Large Torque and Large Torque of 24V    China Planetary Reduction Stepper Motor Gear Reduction Motor Set with Large Torque and Large Torque of 24V

China Good quality High Precision Planetary Reducer Servo Motor Straight Gearbox Large Torque Flange Output Stepper Speed Gear Box near me supplier

Merchandise Description

Substantial Precision Planetary reducer Servo Motor Straight Gearbox Large Torque Flange output Stepper Pace Gear box

Merchandise Description

Planetary gearbox is a sort of reducer with extensive flexibility. The inner equipment adopts minimal carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of modest composition measurement, large output torque, high speed ratio, high effectiveness, risk-free and trustworthy performance, etc. The interior equipment of the planetary gearbox can be divided into spur equipment and helical gear. Clients can decide on the right precision reducer according to the demands of the software.

Qualities:
1.Output threaded connection, standard installation,universal utilization.
two.One cantilever structure.straightforward layout,economic price
3.Functioning constant. Minimal sounds.
four.Backlash 8-16 arcmin. Can go well with most event
5.Keyway can be opened in the drive shaft.
six.Spherical flange shaft output,threaded reverse link,standardized dimension.
seven.Straight equipment transmission,higher precision,higher torque
8.Pace ratio variety:3-100
9.Precision selection:8-16arcmin
ten.Dimensions selection:forty-160mm

Parameters:
 

Design Selection:

 

Firm Profile

Newgear(China) receive German precision planetary equipment layout and production technology,Generation of substantial rigidity, small backlash, low sounds, stable transmission, reliable and sturdy planetary reducer,broadly utilised in a variety of fields.
Newgear(China) has a full planetary equipment reducer production chain .

 

Packaging & Shipping

Positive aspects of a Planetary Gearbox With Output Shaft

The output shaft of a Planetary Gearbox connects to the pushed wheels, although the input shaft will come from the engine. These gears are interlinked and develop a wide range of equipment reductions, which are required to get a car rolling easily. Gear reductions are the location the place the numerous “gears” are located. Right here are some examples. They can support you decide what you require for your car. You may also want to understand about planetary gears.
planetarygearbox

Planetary gearboxes

Modern day automobiles are most likely equipped with planetary gearboxes. If you’re unsure if your automobile makes use of planetary gears, you need to first seek advice from your car’s owner’s guide. If not, make contact with your dealership’s services division for much more data. Otherwise, you can do a quick research on the net to locate out regardless of whether your automobile has a planetary gearbox. These gearboxes are generally more intricate than normal gears. Furthermore, they are equipped with far more areas and need lubrication.
In addition to their minimal sound levels, planetary gearboxes are also remarkably successful at transmission. These attributes make them best for apps demanding substantial torque and tiny footprints. Sadly, there are a lot of various varieties of planetary gearboxes on the industry, producing it tough to locate the appropriate one. The subsequent article will give you some tips to assist you choose the proper planetary gearbox for your wants. Let us consider a search!

Planetary gears

A planetary gearbox has two major elements: the sun gear (also acknowledged as the central or input) and the world gears (also acknowledged as outer or peripheral). These gears are linked with each other by a carrier to the output shaft of the equipment. In some programs, it is essential to use a planetary gearbox with lubrication to prevent put on and tear. A planetary gearbox also has a tiny ring equipment that aids maintain the earth gears collectively.
The main benefit of a planetary gearbox is that it utilizes several tooth that engage at after, allowing for high-velocity reduction with a small variety of gears. Since the gears are comparatively little, they have lower inertia than their bigger counterparts. Planetary gearboxes are compact, which tends to make them well-known for place-constrained apps. Since of their compact dimensions and performance, planetary gearboxes are also generally utilised in motor cars.

Planetary gearboxes with output shaft

For substantial-pace, dynamic applications, planetary gearbox units with output shaft supply the optimal resolution. Thanks to their reduced inertia, these gearheads supply outstanding overall performance in a lot of industrial purposes. In addition, their wide range of variants enables end users to choose the ideal solution for their software. This report examines some of the essential benefits of planetary gearboxes with output shaft. Go through on to understand far more.
The planetary gearbox has two main elements: a sunlight equipment and planet gears. The sunlight gear is generally the input equipment, while the world gears are found at the outer edges of the technique casing. Earth gears are held jointly by a carrier that is linked to the output shaft. Just before selecting a particular gearbox for your software, make certain that you verify the certain requirements and the atmosphere to which the unit will be subjected.
A planetary gearbox has much less stages of gears, and therefore lower backlash in comparison to spur gearboxes. Backlash is lost motion that takes place when the enamel of the gears are out of best alignment. This problem is frequent in all gears, but is significantly considerably less in planetary gearboxes. As these kinds of, planetary gearboxes are much more productive. They can also be tailored according to the specific motor design and motor flange.
planetarygearbox

Planetary gearboxes with carrier

A planetary gearbox is a kind of gearbox with a few or a lot more stages. They have a sun gear, which is generally the input gear, and world gears, also referred to as the outer gears. The carrier that connects the world gears to the output shaft is called a ring gear. A planetary gearbox is typically made to satisfy particular software and environmental demands, but there are some variables to consider when selecting one particular.
The compact footprint of planetary gear sets outcomes in high warmth dissipation. This can be a difficulty in programs with sustained functionality or high speeds. As a end result, planetary equipment sets often incorporate lubricants, which present a cooling result whilst also minimizing noise and vibration. Some planetary gears even function a provider to make the set up procedure simpler. Right here are some items to keep in head when selecting a planetary gear set.
Planetary gearboxes with provider have numerous benefits above other types of gearboxes. Not like standard gearboxes, planetary gears have a common central shaft, and the tangential forces among the gears terminate out at the heart of the ring equipment. Since of this, planetary gearboxes are typically employed in enter/output programs, and their compact dimensions enables for a broad range of equipment reductions. These gears can also produce greater torque density.

Planetary gearboxes with traction

Planetary gears are similar to the planetary program, in that every single pinion rotates about a solar gear. The output of the planetary gear unit is lower than the push rotation velocity, but the torque is larger. As the quantity of planet gear wheels boosts, so does the torque. Planetary gear programs include 3 to 4 world gears, and each and every is in constant mesh with the others. Electricity applied to any a single member rotates the total assembly.
Normal applications for planetary gear sets include higher-precision motion control. In these apps, high torque, torsional stiffness, and reduced backlash are required. Planetary gear sets are also best for motors with larger speeds. A amount of factors add to the dependability of these gadgets. The lower backlash and big torque capacity of a planetary equipment motor let them to be utilized in a vast variety of applications.

Planetary gearboxes with electric powered motors

If you are in the market place for a new gearbox, you may possibly have presently read about planetary gearboxes. The planetary gearbox is a high-effectiveness, reduced-noise gearbox. CZPT manufactures large-torque planetary gearboxes with minimal backlash. They also make financial system planetary gearboxes for reduced loads. Even so, with so many different types obtainable, choosing the appropriate one for your wants can be tough.
These planetary gearboxes are a compact option to conventional pinion-and-gear reducers. They offer higher-velocity reduction and substantial torque transfer, and are typically utilized for room-constrained apps. But before you can recognize how they function, you may need to have to recognize a minor about their design. There are a couple of issues to look for that you may possibly not have discovered before.
The most frequent kind of planetary gearbox is a PM81/LN. It attributes a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reputable gearbox varieties on the industry.

Planetary gearboxes with hydraulic motors

A planetary gearbox is a blend of two gears, the solar and the planets. The sun equipment rotates at substantial pace, while the planets roll about and orbit close to the ring equipment. The output shaft has the same route of rotation as the enter shaft. The benefits of a planetary gearbox contain higher reduction ratios, efficiency, room-conserving compactness, and greater overload ability. These gears are also more stable and compact, and they do not experience from self-locking properties.
Planetary gearboxes are a extremely successful way to energy hydraulic lifts. They can be enter by way of electrical, hydraulic, or air motors. The push arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Dependent on the software, bespoke gearboxes can be created with a selection of attributes and capabilities.
planetarygearbox

Planetary gearboxes with combustion engines

There are numerous various applications of planetary gear sets. The most common is the distribution of electrical power among two wheels in a car’s generate axle. Four-wheel drives use two axle differentials, which are additional augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute electrical power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also mix the two distinct types of motors to sort a single hybrid automobile.
To comprehend how planetary gear sets work, it is essential to comprehend the fundamental mechanical ideas. For example, Fig. 4.6 displays a stick diagram illustrating two planetary equipment sets connected by a lever. The two levers are the identical length, so the method is analogous to a solitary lever. When calculating the torque, it is important to contemplate the lever diagram. In the same way, if two equipment sets are related by vertical links, the horizontal back links should be horizontal.

China Good quality High Precision Planetary Reducer Servo Motor Straight Gearbox Large Torque Flange Output Stepper Speed Gear Box     near me supplier China Good quality High Precision Planetary Reducer Servo Motor Straight Gearbox Large Torque Flange Output Stepper Speed Gear Box     near me supplier

China best Rx57 70nm Reducer and High Torque Gearbox Helical Gear Motor Speed Reducer Gearbox wholesaler

Product Description

SC Transmission RX57 70Nm reducer
and large torque gearbox helical gear motor velocity reducer gearbox

 

 

Solution attribute
1.R collection reducer little offset output, compact construction, highest use of box place, using integral casting box, great rigidity, can improve the shaft power and bearing life
two.R Sequence gear reducer has lower noise, high CZPT saving and tiny vibration
3.High quality forging steel materials, metal cast iron box entire body, equipment surface right after higher-frequency heat treatment
 

Solution Description

Product:17~167

Ratio:3.37~289.74

Enter power:.12~250 kW

Output torque:2.4~56494 N.m

 

Solution Parameters

 

 

Business Profile

FAQ

 

Shipping and delivery

Planetary Gearbox Essentials

If you might be in the market for a new Planetary Gearbox, you have occur to the appropriate place. You will find a lot more to these mechanical miracles than just their identify. Find out about Spur gears, helical gears, and a variety of sizes. Following you have read through this report, you will know specifically what to seem for when buying for a new one particular. And you are going to also be in a position to stay away from common blunders manufactured by beginner mechanics.
planetarygearbox

Wheel generate planetary gearboxes

Planetary gearboxes have numerous advantages over typical gearboxes. Their compact layout is beneficial for servo capabilities. Their lubrication is a important attribute to sustain easy procedure and avoid harm to the gears. Some manufactures use CZPT to ensure appropriate operating. These gearboxes have practically 3 moments the torque of classic gearboxes whilst remaining compact and lower in mass.
The planetary gears are created of 3 diverse kinds. Every single type has an enter and output shaft. The enter and output shafts are typically coaxially arranged. The input and output shafts are connected to each other by means of a carrier. The provider rotates with the planetary gears. The sun gear is the enter equipment and is usually 24 teeth in diameter. The outer gears are linked to the sun gear by means of rings of gears that are mounted around the sunshine equipment.
Planetary gearboxes are also employed in wheeled and tracked cars. They are also utilised in winch methods, which lift and reduce hundreds. Standard apps incorporate weighty machinery, this sort of as cranes and earthmovers. Wheel drives are also extensively utilised in municipal and agricultural automobiles, as effectively as content managing vehicles. The wheel generate is typically mounted right into the wheel rim. A wheel push could be equipped into two, 3, or even 4 wheels.
A planetary gear established may be utilized in stages to offer various transmission charges. In order to choose the proper gearbox for your software, consider the torque, backlash, and ratio you want. Then, contemplate the environment in which the gearbox is used. Depending on its area, it might want to be safeguarded from climate, water, and other elements. You can uncover a broad range of different sizes in the marketplace.

Spur gears

There are two standard types of gearheads: planetary and spur gearheads. Every has its benefits and disadvantages depending on the software. This report will discuss the variations amongst these two varieties of gearheads. Spur gearheads are commonly employed for transmission purposes, even though planetary gearheads are more commonly utilized for motors. Spur gearheads are considerably less high-priced to produce than planetary gearheads, and they are much more versatile in layout.
There are many various varieties of spur gears. Among them, a 5:1 spur equipment travel ratio means that the sun equipment should rotate 5 moments per revolution of the output provider. The preferred amount of enamel is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are employed in several diverse kinds of apps, such as automotive and agricultural machinery.
A planetary geartrain is a mix of ring and spur gears, which mesh with every other. There are two varieties of planetary geartrains: straightforward planetary gears and compound planetary gears. Spur gears are the most frequent sort, with a sunlight equipment and ring equipment on either facet of the sunshine. Basic planetary gears characteristic a solitary sunlight and ring equipment, whilst compound planetary gears use multiple planets.
A planetary gearbox is made up of two or more outer gears, which are organized to rotate all around the sunlight. The outer ring gear meshes with all of the planets in our photo voltaic method, even though the sun equipment rotates about the ring equipment. Simply because of this, planetary gearboxes are really effective even at reduced speeds. Their compact design and style makes them a fascinating choice for space-constrained applications.
planetarygearbox

Helical gears

A planetary helical gearbox has two stages, each and every with its personal input speed. In the research of planetary helical gear dynamics, the base circle radius and full-depth involute tooth are extra to the ratio of every single equipment. The tangential situation of the planets impacts the dynamic amplifications and tooth forces. The tangential position mistake is an crucial aspect in comprehending the dynamic conduct of helical planetary gears.
A helical gearbox has enamel oriented at an angle to the shaft, generating them a far better decision than spur gears. Helical gears also function smoothly and quietly, although spur gears create a thrust load throughout operation. Helical gears are also employed in enclosed gear drives. They are the most frequent variety of planetary gearbox. Nevertheless, they can be high-priced to make. Whether you select to use a helical or spur gearbox depends on the variety of gearbox you want.
When choosing a planetary equipment, it is critical to understand the helix angle of the gear. The helix angle has an effect on the way the planetary gears mesh, but does not alter the fundamentals of planetary phasing. In every mesh, axial forces are launched, which can possibly cancel or strengthen. The exact same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will boost the axial forces.
The number of enamel on the planets is a variable parameter that have to be considered in the design and style section. Regardless of how numerous tooth are present, every earth have to have a specific sum of tooth spacing to mesh correctly with the ring or sunlight. The tip diameter is usually unidentified in the conceptual design stage, but the pitch diameter may be used as an first approximation. Asymmetrical helical gears may also trigger undesirable sounds.

Various measurements

There are many sizes and types of planetary gearboxes. The planetary equipment sets attribute the sunlight equipment, the central equipment, which is usually the enter shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The major and secondary characteristics of the planetary gearbox are important factors to consider. In addition to these, there are other issues to take into account, these kinds of as the value, shipping time, and availability all around the planet. Some constructors are a lot quicker than other folks in responding to inquiries. Even though other people might be able to deliver every single planetary gearbox out of inventory, they will value you far more money.
The load share habits of a planetary gearbox is similar to that of a spur or a helical gearbox. Underneath low loads, specific equipment meshes are marginally loaded, even though other elements have nominal deflections. In general, load sharing behaviour is impacted mostly by assembly and producing deviations. In this circumstance, the elastic deflections aid harmony these outcomes. The load-sharing behavior of a planetary gearbox improves when the load boosts.
Planetary gearboxes arrive in different sizes. The most frequent measurement is 1 with two or 3 planets. The size and variety of the gears decide the transmission rate. Planetary equipment sets come in phases. This provides you a number of transmission charge options. Some organizations provide little planetary gearboxes, although other folks offer more substantial kinds. For people with special purposes, make sure you verify the torque, backlash, and ratio.
No matter whether the electricity is huge or modest, the planetary gearbox should be matched to the measurement of the travel. Some companies also offer you appropriate-angle models. These types integrate other equipment sets, this sort of as a worm equipment phase. Proper-angle styles are best for conditions the place you want to range the output torque. When determining the dimension of planetary gearboxes, make positive the generate shafts are lined up.
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Apps

This report is developed to supply essential data on the Worldwide Applications of Planetary Gearbox Industry, such as the marketplace measurement and forecast, aggressive landscape, and market dynamics. The report also offers market place estimates for the company segment and sort segments, as properly as stop users. This report will also cover regional and region-stage evaluation, industry share estimates, and mergers & acquisitions activity. The International Apps of Planetary Gearbox Industry report includes a detailed examination of the key players in the marketplace.
The most widespread software of a planetary gearbox is in the car market, in which it is utilized to distribute power between two wheels in a vehicle’s generate axle. In a four-wheel-generate car, this technique is augmented by a centre differential. In hybrid electric powered automobiles, a summation gearbox combines the combustion engine with an electric powered motor, generating a hybrid motor vehicle that uses one solitary transmission system.
In the Worldwide Industrial Planetary Gearbox Market, customer-specific planetary gears are generally used for automatic guided autos, intra-logistics, and agricultural technology. These gears permit for compact types, even in restricted spaces. A 3-stage planetary equipment can attain 300 Nm and assistance radial hundreds of 12 kN. For receiver programs, positioning accuracy is vital. A two-phase planetary gearbox was produced by CZPT. Its interior gear pressure reduces torsional backlash, and handbook controls are frequently utilized for large-top quality signals.
The variety of planetary gears is not fastened, but in industrial applications, the variety of planetary gears is at the very least 3. The a lot more planetary gears a gearbox consists of, the much more torque it can transmit. Additionally, the a number of planetary gears mesh simultaneously in the course of operation, which outcomes in large efficiency and transmittable torque. There are a lot of other positive aspects of a planetary gearbox, such as decreased upkeep and large velocity.

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Item Description

Quiet stable and dependable for extended lifestyle procedure

Planetary Gearbox Components

The fundamental components of a planetary gearset are an enter, output, and stationary placement. Various types of planetary gearboxes will have diverse output ratios and torques. A top business for planetary gearbox design and style, CZPT, offers the essential components. These components can range in the two male and woman shafts and appear with a selection of modular possibilities. Below are a couple of factors to think about about every element.

CFHK Series

The CFHK Collection is a multistage planetary gearbox that is made up of multiple planetary gears. The multiple teeth of every planetary equipment mesh at the same time in the course of operation to increase the transmittable torque. The gears are situation hardened and floor, and the ratios of the planetary gears are integers. They were initial functionally explained by Leonardo da Vinci in 1490. Right now, the CFHK Sequence is a favourite amongst automotive engineers and companies.
The CH Collection gives large accuracy with a compact style and circumstance hardened, hypoid, and helical gearing. These gearboxes are also offered in the CFXR series, with lower backlash and friction. These planetary gearboxes are designed to offer higher torque and substantial precision in a range of applications. In addition, the CFXR sequence characteristics a hundred% helical gearing and minimal backlash.
The CFHK Collection characteristics a sun equipment that drives the subsequent phase. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage turns into the input shaft of the next stage. In addition, ring gears are also used as structural areas of more compact gearboxes. An example of a planetary gearbox is the pencil sharpener system. The pencil is put on an axis that is established on a sunlight gear. The sunlight gear drives the up coming planet phase.
A planetary equipment unit’s gear ratio is decided by the amount of teeth in the sun equipment and ring gear. The smaller sized the sun gear, the smaller the ratio in between the sunlight gear and earth gears. The premier equipment ratio in a planetary equipment unit is ten:1. A greater amount of teeth increases the transmission ratio. In order to maximize torque, the planetary gears have to be rearranged. A more compact solar equipment will have larger torque than a massive ring gear.
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CFX Collection

The HPN Harmonic Planetary(r) Collection planetary gearboxes offer a reduced-value answer with higher-efficiency and higher-reliability. This modular design and style is easy to put in and requires really minor servicing. Its planetary design and style and total complement of needle rollers permit for prolonged life and peaceful procedure. In addition, the HPN Harmonic Planetary(r) Collection is accessible in a assortment of sizes.
The compact dimensions and large-pace design of planetary gearboxes final results in exceptional heat dissipation. Even so, high-pace or sustained efficiency programs could need lubricants. A planetary gearbox will have smaller sized minimal measures to reduce noise and vibration. Planetary gears will give you the maximum degree of effectiveness even though minimizing sounds. As a end result, they can offer large-high quality 3D prints.
A planetary equipment train is composed of a ring equipment and world gears, each supported by a provider. A ring gear is pink, although the sun equipment is crimson. The sunlight equipment and carrier rotate around every other at a 45-diploma angle. This is also known as an epicyclic equipment. Planetary gearboxes are typically located in room-constrained purposes. The CFX Series functions a compact design and exceptional efficiency.
The CFX Collection attributes a sturdy layout that is effortless to put in. Its compact measurement can make set up of planetary gearboxes easier and quicker. They are available in a few distinct configurations for ongoing, intermittent, and counter-clockwise operation. The CFX Series provides the best solution for your accelerating wants. They are a fantastic remedy for any automotive or industrial application. You can effortlessly configure the CFX Sequence to meet your certain specifications.

CAP Series

The Sweet Controls CAP Collection is a new technology of compact, precision planetary gearboxes that merge substantial torques with reduced backlash and excellent put on resistance. This rotary flange planetary gearbox is perfect for a range of industrial, mining and maritime applications. Its modular construction allows customers to effortlessly mount various stages, hydraulic or electric powered motors, and various sorts of gears. Its CPH Sequence features an extremely rigid alloy metal housing, carburized gears, and induction hardened gears.
The CAP Series makes use of several planetary gears for higher torque transmission. The variety of planetary gears is not fixed, but most planetary gearboxes make use of at least a few. The greater the quantity of planetary gears, the greater the transmittable torque. A planetary gearbox is composed of several planetary gears with a meshing motion that takes place simultaneously throughout operation. The end result is a increased performance and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range attributes modular design and style for straightforward set up. This technique consists of mounting plates for typical 1st (r) Robotics Opposition motors. The mounting plates are made to in shape every motor. These planetary gearboxes are appropriate with a variety of varieties of motors, from little electric powered motors to large, weighty responsibility kinds. They are also suitable with a range of mounting techniques, such as CIM motors.
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CAPK Sequence

The CZPT APK Collection is a high precision, rotary flange type planetary gearbox. Its scenario hardened and ground gears are created to supply superb put on resistance, minimal backlash, and superb precision. The CAPK Collection provides high axial and second load capacities in a compact housing. CZPT is the entire world chief in the manufacturing of planetary gearboxes. The CAPK Series attributes an array of substantial-quality, revolutionary characteristics.
CZPT Sensible Lubrication technological innovation is employed to preserve the gears properly-lubricated and decrease sound and vibration. The planetary gearbox’s 3-gear design and style is ideal for Do it yourself CNC robotics. This series has a extended history of top quality, and CZPT uses only the greatest components. The CZPT 3:1 High Precision Planetary Gearbox is an exceptional selection for CNC Robotics and other purposes.
A multi-phase planetary gearbox brings together individual ratios for a better number of ratios. Added planetary gears enhance the transmittable torque. The direction of the output and push shaft are usually identical. The CAPK Series functions a large-top quality, sturdy design. They are produced from stainless metal and supply a prolonged-phrase warranty. They are the very best option for industrial and commercial programs. While planetary gears are more pricey, they are highly successful.

CFH Series

The Sweet CFH Sequence planetary gearboxes provide the positive aspects of a modular design and style and a low backlash. They supply a variety of measurement possibilities and excellent toughness. This planetary gearbox is compact and use resistant. The CFH Collection planetary gearbox has a carburized, induction hardened gears and a rigid alloy metal housing. Its low backlash and precision make it an excellent option for industrial programs.
The CFH Collection planetary gearbox is a hugely effective, higher-velocity helical gear. The compact design of this gearbox results in substantial heat dissipation and low mass inertia. Earth carrier bearings knowledge substantial lateral forces from the transmission of torque. As a outcome, radial and axial forces oppose every single other. The outcome is that the torque is distributed in excess of a few gears, reducing sounds, vibration, and dress in.
The planetary gearbox has 3 major elements: a sun equipment (also acknowledged as the enter equipment), a ring equipment, and two planet gears. These are linked by a provider that rotates about a forty five-degree clockwise axis. The CFH Sequence of gears is offered in triple and double phases. They can also be utilized in electrical motors. As a consequence, the CFH Series is very versatile.
The CFH Sequence of planetary gearboxes can be found in all types of apps, like automotive transmissions. Their compact style and substantial-efficiency efficiency make them a well-liked option for place-constrained applications. This gearbox has numerous rewards and is a fantastic option to a typical helical gearbox. These gearboxes are very effective for reducing torque and pace, and are compact ample to match in most apps.
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CZPT

If you want a substantial-high quality planetary gearbox, the CZPT Planetary Series is the correct option. This Italian business patterns and manufactures gearboxes in its San Polo d’Enza, Italy, facility with eleven department workplaces and three generation facilities. The company is trying to replicate the success of the Italian Super Vehicle industry, which has gained international recognition. The company offers a range of gearboxes for use in large sector, agriculture, offshore, aerial and marine perform.
With above forty many years of encounter, CZPT manufactures a wide variety of substantial-top quality gearboxes. From bevel-helical units to Helical models, wheel gears and negative brakes, the company has been producing high quality factors for many industries. CZPT is a reliable Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every single industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it fixed speedily and effortlessly. The organization employs top quality resources and a range of measurements and output ratios to cater to the most demanding programs. In addition, you can personalize your gearbox to go well with your specific needs. CZPT Planetary Gearboxes are extremely adaptable and customizable, providing infinite scalability.

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