Tag Archives: excavator gear

China Planetary Gear with Reducer for Excavator Transmission Gearbox

Product Description

HEADLINE Planetary Gear with reducer for Excavator transmission gearbox
PART NAME Planetary gear
PART NUMBER HGBP1111/Refer to Brand Spare Numbers
MATERIAL Cast Iron, SAE1571, SAE1045, Cr12, 40Cr, 20CrMnTi, 16MnCr5, 20CrMnMo , 41CrMo
FEATURES Tolerance:0.01mm, Roughness:Ra0.4, Concentricity:0.01mm,
Roundness:0.005mm.
1. All parts are inspected and tested with 100% passed in production.
2. All products appearance are inspected and picked out those defective samples.
3. The goods packages passed the impact and drop tests, they are fixed well in box.
PRODUCT APPLICATION Excavator, Loader, Automotive Parts, most famous brand.
MANUFACTURING PROCESS Forging , Lathing , Milling, Hobbing , Shaping , Lapping ,Grinding,  Heat Treatment
MOQ 1pcs (It is CZPT to provide a few samples first time)
PACKAGE PE bag + Carton +Wooden case
PAYMENT TERM T/T, Western Union.
DELIEVERY TIME Within 10 workdays according to your order.
TRANSPORTATION DHL/FEDEX/UPS/TNT/ARAMEX, AIR & SEA
Machine Models
KOMATSU PC20 PC30 PC35 PC40-5 PC40-6 PC40-7/8 PC45 PC50 PC56-7 PC60-1 PC60-3/5/6/7 PC70-8 PC75 PC80 PC90-1 PC100-1/2/3 PC100-5 PC PC120-2 PC120-5/6
HITACHI HITACHI UH045 UH052 UHO53 UH063 UH07-5 UH09-7 UH04-7 UH083  EX200-1/2/3/5 EX210 EX220-1/3/7 EX220-2/5 EX225 EX240 EX270-1/5 EX280-1 EX300-1/2/3/5/6 EX320 EX330 
CATERPILLAR E40B E70 E70B E110 E120B E140 E180 E200B E240 E300 E200-5 E450 E650 E235B/B/D E245B/D E307 E311B E312C/CL E315C/CL E318B E320/320L E322 E325 E330 E350 E375 E450
KOBELCO K903 K904B K904 C K907B K907C K907D SK07 SK571 SK04N2 SK07N2 SK09N2 SK60 SK100 SK120-3/6 SK120LC SK200 SK200-5/6 SK210-8 SK230-6E SK250-6/8 7150/150T,7200,7250/250T,7300,CKE600,CKE800,CKE900,CKE1200,CKE1800,CKE2500 
HYUNDAI R55-7 R60-5/7 R80-7/9 R85-7 R110 R130R150LC R200 R210 R215-7/9 R220 R225LC-7/9 R260-5 R265LC-7/9 R280 R290 R290LC-7 R300 R305LC-9 R320 R335LC-7/9 R375LC R385
KATO HD250 HD250SE HD300GS HD307 HD350 HD400G HD400-5 HD450 HD400G HD400SE HD450SE HD510 HD512 HD550SE HD700G HD700-5/7 HD800-5/7 HD820 HD880-1HD820 HD880
SUMITOMO LX02/03 LX08 SH45 SH55 SH60 SH75-3 SH100 SH120 SH145U SH200 SH200A3 SH210 SH220 SH240 SH250 SH260 SH280 SH300 SH340 SH350 SH400 SH450 LS200 LS200 SC800 SC1000
DAEWOO/DOOSAN DH55 DH60-7 DH130 DH150 DH170 DH220-3/5 DH220-9E DH258LC-V DH280-3 DH300-5 DH DH320 DH330 DH360-5 DH220-9E
VOLVO EC55BLC EC60 EX130 EC140B EC210B EC240B EC290B EC330 EC360 EC460B
BULLDOZER D20 D30 D31 D3B D3C D3D D40-1 D4C D4D D4H D5 D50 D5B D5H D5M D6B D6C D6D D6H D6R D65 D7 D7E D7F D7G D7R D80 D85-12 D85-18
MITSUBISHI MS40 MS70-8 MS110-8 MS120 MS180-3 MS240 MS300-8
IHI CCH250W,CCH280W,CCH500/50T,DCH700/70T,DCH800(80T),CCH800,CCH1500E
Manitowoc 4100WS1/180-272T,4100S,4600S4/317.5,M250/250,M250/250T,M250/272T,M999/250T,M4600/317.5T,M18000/600T,M21000/1000T 
Demag CC1400/250T,CC1800/300T,CC2000/300T,CC200/350T,CC2400/400T,CC2500/450T,CC2800/600T,CC5800/1000T 
Liebherr LR11350 LR11200 LR1800 LR1750 LR1650 LR1600-2 LR1600-2-W LR1500 LR1400-1 LR1400-2 LR1350-1 LR1300 LR1280 LR1250 LR1200 LR1160 LR1130 LR1100 HS885HD HS855HD LR11000
SANY SCC500,SCC600,SCC750,SCC800,SCC1000,SCC1250,SCC1500,SCC1800,SCC2600,SCC4000,SCC6500,SCC7500,SCC10000,SCC16000 
ZOOMLION QUY50,QUY70,QUY80,QUY100,QUY130,QUY180,QUY200,QUY260,QUY350,QUY400,QUY450,QUY500,QUY50,QUY600,QUY650,QUY800,QUY1000,ZTM300,ZTM500
XCMG XGC28000 XGC88000 XGC16000 XGC15000 QUY1000 XGC800 QUY700 XGC650 QUY650 QUY500W XGC500 QUY450 XGC400 QUY400 QUY350 QUY300 XGC300 QUY280 QUY260 XGC260 QUY250 QUY220 QUY180 XGC180 XGC160 XGC150 QUY150 XGC100-1 XGC11000 XGC400-I XGC12000 XGC320

Planetary Gearbox Components

The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.

CFHK Series

The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.
planetarygearbox

CFX Series

The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in 3 different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.

CAP Series

The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
planetarygearbox

CAPK Series

The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.

CFH Series

The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over 3 gears, reducing noise, vibration, and wear.
The planetary gearbox has 3 main components: a sun gear (also known as the input gear), a ring gear, and 2 planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
planetarygearbox

CZPT

If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and 3 production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.

China Planetary Gear with Reducer for Excavator Transmission Gearbox  China Planetary Gear with Reducer for Excavator Transmission Gearbox

China Excavator Part 41A0159 Planetary Gear for CZPT Excavator Clg925D

Product Description

Product Specification:   

Excavator Part 41A0159 Planetary Gear for CZPT Excavator Clg925D

Title Excavator part 41A0159 planetary gear for LiuGong excavator CLG925D
Part Name Planetary gear
Part No. 41A0159
Brand LiuGong
Condition Original/genuine parts
Net Weight 1.4 KG
Packaging Safety carton or wooden box
Delivery time 2-5 working days

Company Profile: 

HangZhou Union Construction Machinery Co., Ltd. is  1 of the wholesaler,  which specializes in providing Heavy machine spare parts in China.

Our CZPT product range as following.
 

  • Parts for LiuGong wheel loader CLG835, ZL 30E, CLG842, ZL40B, ZL50C, ZL50CN, CLG856, CLG855, CLG862, CLG877 etc..

  • Parts for LiuGong excavator CLG205C, CLG915C, CLG916D, CLG920D/922D/923D/925D, CLG926LC etc..

  • Parts for LiuGong motor grader CLG414, CLG416, CLG418, CLG420.

  • Parts for LiuGong roller CLG612H, CLG614H, CLG618H, CLG614, CLG620 etc..

  • Parts for LiuGong compact wheel loader CLG816/816G, CLG820C, CLG836 etc..

  • Parts for LiuGong skid steer loader CLG365A, CLG375A

  • Parts for LiuGong backhoe loader CLG766, CLG777

  • Parts for LiuGong forklift CPC30, CPC35, CPCD30, CPCD 35 etc..

  • ZF transmission 4WG-200, 6WG-200, 4WG-180, 6WG-180.

  • PERMCO hydraulic pumps 
     

 

Planetary Gearbox Components

The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.

CFHK Series

The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.
planetarygearbox

CFX Series

The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in 3 different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.

CAP Series

The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
planetarygearbox

CAPK Series

The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.

CFH Series

The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over 3 gears, reducing noise, vibration, and wear.
The planetary gearbox has 3 main components: a sun gear (also known as the input gear), a ring gear, and 2 planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
planetarygearbox

CZPT

If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and 3 production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.

China Excavator Part 41A0159 Planetary Gear for CZPT Excavator Clg925D  China Excavator Part 41A0159 Planetary Gear for CZPT Excavator Clg925D

China China New Design Popular Excavator Planetary Gear

Product Description

We are professional planetary gear factory from china

1. Drawing: We can translate your original drawing; Make manufacturing procedure, offer best suggestions on the design.
2. Quality: We have full set quality control system to guarantee best product quality. Depends on the products, we make different Item Testing Plan, different Manufacturing procedure etc. And we performance certified Lab Mechanical testing, performance UT/MT/PT etc.
Reports we provided for the products:
1) Chemical Composition Report
2) Mechanical Properties Report
3) Dimension Test Report
4) NDT Report
3. Inspection: We have professional inspectors. All these inspectors are qualified.
4. Service and Product:
Sand Casting-Molding Casting- Investment-Die Casting
Forging Hammer -Pressure-Hot/Cold forming-Dropped forging
Machining Lathe, Boring, Vertical, Horizontal, Milling, Saw etc.

Material: Alloy steel Casting steel Gray cast iron Ductile Iron Weldment
20CrMnTi 20CrMnTi HT200 QT400-18 20CrMnTi
20CrMnMo 20CrMnMo HT250 QT400-15 20CrMnMo
20 CrMo 20 CrMo     20 CrMo
35CrMo 35CrMo 35CrMo
42CrMo 42CrMo 42CrMo
42CrMo 42CrMo 42CrMo
20Cr2Ni4A 20Cr2Ni4A 20Cr2Ni4A
20CrNiMo 20CrNiMo 20CrNiMo
20CrNi2Mo    20CrNi2Mo   20CrNi2Mo
40CrNiMo    40CrNiMo    40CrNiMo
18CrNiMo7-6 18CrNiMo7-6   18CrNiMo7-6
17CrNiMo6    17CrNiMo6    17CrNiMo6
34 CrNiMo6    34 CrNiMo6    34 CrNiMo6
18Cr2Ni4WA 18Cr2Ni4WA   18Cr2Ni4WA
18Cr2Ni4WE   18Cr2Ni4WE   18Cr2Ni4WE
45 C    45 C    45 C
40Cr    40Cr    40Cr
38CrMoAl    38CrMoAl    38CrMoAl
16Mn    16Mn    16Mn
16MnCr5    16MnCr5    16MnCr5
GCr15    GCr15    GCr15
Module 1mm-50mm
Accuracy DIN Class 4, ISO/GB Class 4, AGMA Class 13, JIS Class 0
Standard DIN, ISO/GB, AGMA, JIS
Heat treatment Quenching and tempering, gear teeth induction quenching,nitriding,carburization
Application Wind turbine, locomotive, feeding machinery, metallurgy machinery, mining machinery
Gear shaft length 2500mm max.
Weight 15 tons max.

HangZhou CZPT International Trade Co.,Ltd is a professional forging parts manufacturer in China, the member of Confederation of Chinese Metal Forging Industry(CCMI),an AAA Credit Grade Certificate enterprise. The company has 400 employees,which include 5 senior engineers,28 intermediate engineers and 148 technicians.

The Basics of a Planetary Gearbox

The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly 90 percent of the power it receives. The basic planetary gearbox comes in 3 basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which 1 is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of 2 parts: a sun gear (also called the central or input gear), and 2 planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes 3 components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are 3 main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with 5 to 8 arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
planetarygearbox

Spur planetary gearbox

There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes

China China New Design Popular Excavator Planetary Gear  China China New Design Popular Excavator Planetary Gear

China Excavator spare parts Customized Planet Gear Planetary Gear for gearbox

Product Description

Excavator spare parts Customized Planet Gear Planetary Gear for gearbox 

 

 

Category Construction machinery parts,excavator spare parts,excavator hydraulic parts
Installation site Travel reduction gear box,track gearbox,power transmission,powertrain
Application Replacement
Item condition New
Logo BN
Minimum order quantity 1 piece

 

Descriptions:
1. All components are produced by us.
2. All new,undamaged.
3. Painted or unpainted,depend on requirements.
4. 90 days warranty,call or E-mail with any questions.
5. Plywood case packing,free of fumigation.
6. Deliver to worldwide by sea,air or carrier.  

 

 

  1. We are the manufacturer and own 18000 m2 factory areas, good relationship with material suppliers, which make more competitive price and steady quality.
  2. We have more than 80 units advanced facilities for production.
  3. We have 8 senior engineers with more than 30 years experience on designing and machining.
  4. Our sales term offer the efficient service for every customers.
  5. We are the long term parts supplier for many famous companies, such as FOSTER WHEELER POWER MACHINERY CO.,LTD and C.R.Dinly etc.
  6. We develop spare parts for old and new excavator models, and submit our latest products to customers every month so that to meet the market demand.
  7. We have high market share in Oversea market and Domestic market, Southeast Asia 65%, Middle East 8%, North and South America 10%,Europe 8%, Russia 5%.

1. Warranty Type:

We will replace the product which have quality problem.
2. Warranty Period:
Supply 3 months warranty for the products from the date of arrival. Customer should check the items according to the order list after arrival. Contact with us and offer the data, photos of the problem items.
3. You need to pay for the replacement charge for following condition:
* Wrong Order from customer.
* Natural Disasters cause the damage.
* Error installation.
* The machine and reducer work over time and over load.
* Lost by any condition.
* Xihu (West Lake) Dis.n element destroyed.
* Corrode with rust during stock and running.
* Warranty Expired.
4. Others
They are the product easy to be rust away, please wrap them well. We just supply warranty for the products we are producing, except the Bearing, Seal, and some others we mention before order.If there is any problem about the products, installation or maintenance, please contact with us any time. We reserve the rights of final interpretation.

 

TRADE TERMS

EXW, FOB, CFR, CIF

PAYMENT TERMS

T/T, Western Union, Escrow

PORT

HangZhou Port, negotiation

LEAD TIME

  1. Stock in hand: 4-7 days for processing and packing
  2. Bulk Production: 10-35 days, depend on the quantity.

DELIVERY

By Sea, Air, Carrier

ORDER FLOW

  1. Customers offer the part number, part name, model, quantity, data of items, delivery term.
  2. We quote the best price according to the requirement of customers.
  3. Confirm the purchase order and pay the deposit.
  4. We prepare and pack the goods.
  5. Customers make the payment according to the Proforma Invoice once the goods get ready for delivery.
  6. We delivery the goods with the packing list, commercial invoice, B/L and other documents requested.
  7. Track the transport and arrival about the goods. 
  8. Welcome to give us suggestion and feedback once arrival.

How to Select a Planetary Gearbox for Your Applications

You can select the most suitable Planetary Gearbox for your applications after carefully checking the various features. You should also consider secondary features like noise level, corrosion resistance, construction, price, delivery time and service. You should also check if the constructor is available across the world, because some constructors operate faster than others. Some constructors even respond to your requests on the same day, while others deliver each planetary gearbox even if they are out of stock.
planetarygearbox

CZPT gearbox

An CZPT planetary gearbox is a high-quality, compact, and lightweight gearbox that distributes loads over several gears. The planetary gearbox has a polymer case that ensures quiet operation. The company is committed to the circular economy, investing in chemical recycling and promoting the use of recycled materials wherever possible. For more information, visit CZPT’s website or contact an CZPT expert today.
A planetary gearbox contains a sun gear, which is known as the input gear. The other gears are called planets, and these are mounted on a carrier, which is connected to an output shaft. A planetary gearbox is characterized by its high reduction ratios, energy savings, and compact design. It offers superior durability and trouble-free service. Whether you need a large or small planetary gearbox, you can find 1 to suit your needs.
The Standard series planetary gearboxes are a cost-effective alternative to premium series gearboxes. These gearboxes are suitable for applications requiring only mild backlash or with low IP65 protection. ABB positioners feature 7 different gear unit variants, allowing for standardized mounting and stranded wire connections. The drygear(r) strain wave gear has a stranded wire connector and is available with a three-year warranty.
A planetary gearbox can be used for various applications, from lifting goods to loading and unloading products in a factory. The company has a wide product range for different applications, including plastic machinery and machine tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to operate robot gripper systems. Its high-quality planetary gears are designed to last for many years, making it an ideal solution for many industries.

CZPT

A planetary gearbox is an essential component of many transport systems. These devices work by aligning the output and input shafts. The Reggiana planetary gearbox 2000 series includes bevel stages and linear variants. The company offers modularity and flexibility with output configurations in 10 different gear sizes. Each planetary gearbox can also be customized to meet the specific needs of a specific application.
CZPT is the Australian branch of CZPT, a leading global manufacturer of planetary gearboxes. CZPT is located in Carrum Downs, south east of Melbourne, and is 1 of the leading suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to provide high-quality, durable products that can be used in a variety of applications.
A CZPT Plus Series Gear is designed to maximize flexibility in a variety of applications. The gearbox’s modular design allows for endless scalability. The CZPT Plus Series Gear is commonly used in mining operations, and is known for its raw output capabilities and low maintenance design. It is made with high-quality materials, and it is also available in multiple sizes for customized applications.
The multi-stage planetary gearbox can combine individual ratios to increase the overall multiplicative factor. The planetary gears may also be combined to increase the transmittable torque. The output shaft and drive shaft may rotate in opposite directions, or they can be fixed so the gearbox can function in either direction. If the ring gear is fixed, planetary gearboxes can be realized as multi-stage.
planetarygearbox

CZPT

The CZPT Planetary Gearbox is the perfect combination of compact size and high efficiency in power transmission. The compact design allows this gearbox to run silently while still delivering high power density and transmission efficiency. The CZPT Planetary Gearbox has several advantages. Unlike conventional planetary gearboxes, CZPT’s planetary gearbox features high power density, low torque, and optimum transmission efficiency.
CZPT’s products have been used in a variety of applications for many years, proving their reliability and quality. These products are renowned in the world for their reliability and quality. CZPT’s planetary gearboxes are backed by a five-year warranty. These features help customers choose a planetary gearbox that meets their needs and stays in top shape for years to come. But how do you test a planetary gearbox?
Figure 17 shows the response of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack level is shown by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the location of the bearings. For this reason, dynamic modeling of a planetary gearbox should consider bearing clearance.
CZPT’s hollow cup motor drive system features high reliability and low power consumption. The gearbox is compatible with industries with high quality standards, as there is no cogging torque. Its compact size and low electromagnetic noise make it ideal for a variety of applications. For industries with high product quality requirements, the CZPT Hollow Cup Motor Drive System is an excellent choice. It is also designed for vertical installation. You can even buy multiple CZPT products to meet your specific needs.

CZPT

With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more types of drive solutions. CZPT is 1 of the few companies to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, allowing designers to customize each gearbox for the application at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet the exact specifications of the application at hand.
The flange-mounted version of the planetary gearbox is comparable to its planetary counterpart. Using a flange-mounted planetary gearbox allows for a smaller, more compact design. This model also features a large-diameter output shaft, which helps achieve a higher level of torsional stiffness. This makes CZPT flange gearboxes particularly useful for applications where the direction of motion can change frequently. These gearboxes can be used with a wide variety of belts.
The PLQE 60-mm gearbox is used in Outrider’s single-stage design. Its gear ratio is 5:1, while its dual-stage version has a 15:1 gear ratio. Both gearboxes have identical mounting configurations, but the two-stage version is slightly longer.
The PLN series of planetary gearheads from CZPT are the standard for high-precision applications. They’re compatible with all major motor brands and sizes, and the company’s adapter kits are available to fit almost any motor. This makes CZPT gearheads 1 of the easiest to integrate into a complex machine. They’re also extremely easy to install, with the same torque as their corresponding spur gears.
planetarygearbox

CZPT’s

If you are looking for an efficient solution for screw press applications, consider using CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, high torque output, and torque arm. The 300M planetary gearbox is compatible with a variety of screw presses, including hydraulic press systems and digester systems. Its Torque control and direct coupling feature makes it easy to install.
CZPT’s small planetary gearboxes have an output torque of 20:1 from individual ratios of 5:1 and 4:1. They run silently and deliver maximum transmission efficiency. The planetary gears are mounted on a ring that is fixed around the center sun gear. The ring acts as an output torque converter for the next planet stage. This planetary gearbox has multiple stages and a maximum ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings include brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s products have a variety of uses in robotics, intelligent appliances, medical equipment, communication, and industrial automation. The company is also committed to providing custom designs based on customer specifications.
Another advantage of a planetary gearbox is its high power transmission efficiency. It is capable of approximately 3% per stage, allowing it to transmit more torque than a conventional single-stage gearbox. Planetary gearboxes are also compact and have a high torque-to-weight ratio. CZPT’s Planetary Gearbox is the best choice for many applications. This gearbox offers the highest efficiency and is ideal for small-scale production.

China Excavator spare parts Customized Planet Gear Planetary Gear for gearbox  China Excavator spare parts Customized Planet Gear Planetary Gear for gearbox

China Excavator Spare Parts Customized Planet Gear Planetary Gear for Gearbox

Product Description

Excavator spare parts Customized Planet Gear Planetary Gear for gearbox

Our Advantages

Our advantange, Low MOQ as less as 1 piece, 100% inspection, Short Lead time.

Our service

We manufacture various gears made according to drawing.

Item Customized machined machining gears
 Process  CNC machining
material  steel, stainless steel, carbon steel,brass,C360 brass copper, aluminum 7075,7068
Quality Control ISO9001 and ISO14001
Dimension bore tolerances -/+0.01mm
Quality standard AGMA, JIS, DIN 
Surface treatment Blackening, plated, anodizing, hard anodizing etc
Material  steel, stainless steel, carbon steel,brass,C360 brass copper, aluminum Nylon, PA66, NYLON , ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc.
Gear 30 to 90 H.R.C
Size/Color  Gears and parts dimensions are according to drawings from customer, and colors are customized
Surface treatment Polished or matte surface, painting, texture, vacuum aluminizing and can be stamped with logo etc.
Size Tolerance ±0.01mm or more precise
   
Samples confirmation and approval samples shipped for confirmation and shipping cost paid by customers
Package Inner clear plastic bag/outside carton/wooden pallets/ or any other special package as per customer’s requirements.
Delivery Time Total takes 2~~4weeks usual
Payment Terms PAYPAL, T/T, Western Union
Shipping Usual FEDEX, UPS, DHL, TNT, EMS or base on customer’s requirement.

 

Our Product

During the pass 10 years, we have supplied hundreds of customers with perfect precision machining jobs:

Workshop & machining process

 


Production process: Molding Cutting, Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching,Gear Shaving, Gear Grinding and Gear Lapping.

FAQ

Q: Are you treading company or manufacturer?
A: We are manufacturer.

Q: How about your MOQ?
A: We provide both prototype and mass production, Our MOQ is 1 piece.

Q:How long can I get a quote after RFQ?
A:we generally quote you within 24 hours. More detail information provided will be helpful to save your time.
1) detailed engineering drawing with tolerance and other requirement.
2) the quantity you demand.

Q:How is your quality guarantee?
A:we do 100% inspection before delivery, we are looking for long term business relationship.

Q:Can I sign NDA with you?
A:Sure, we will keep your drawing and information confidential.

 

Benefits of a Planetary Gearbox With Output Shaft

The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.
planetarygearbox

Planetary gearboxes

Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!

Planetary gears

A planetary gearbox has 2 main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.

Planetary gearboxes with output shaft

For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has 2 major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
planetarygearbox

Planetary gearboxes with carrier

A planetary gearbox is a type of gearbox with 3 or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.

Planetary gearboxes with traction

Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain 3 to 4 planet gears, and each is in constant mesh with the others. Power applied to any 1 member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.

Planetary gearboxes with electric motors

If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right 1 for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and 2 or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is 1 of the most reliable gearbox types on the market.

Planetary gearboxes with hydraulic motors

A planetary gearbox is a combination of 2 gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
planetarygearbox

Planetary gearboxes with combustion engines

There are many different applications of planetary gear sets. The most common is the distribution of power between 2 wheels in a car’s drive axle. Four-wheel drives use 2 axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the 2 different types of motors to form 1 hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating 2 planetary gear sets connected by a lever. The 2 levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if 2 gear sets are connected by vertical links, the horizontal links must be horizontal.

China Excavator Spare Parts Customized Planet Gear Planetary Gear for Gearbox  China Excavator Spare Parts Customized Planet Gear Planetary Gear for Gearbox

China Professional Nmrv090 Steering Box Gold Supplier Excavator Agricultural Concrete Mixer High Torque Gear Reducers Worm Gearbox for Machine Building Industry with high quality

Solution Description


NMRV090 Steering Box Gold Provider Excavator Agricultural Concrete Mixer Substantial Torque Equipment Reducers Worm Gearbox For Device Building Business

Our Gearbox has several things for your deciding on and we can generate as per your drawing or sample to meet your particular request
one. Huge output torque
two. Safe, trustworthy, inexpensive and durable
three. Secure transmission, quiet procedure
four. Large carrying capability
5. Large modularization layout, could equip with a variety of outer electricity enter conveniently. Exact same machine kind may possibly equip with numerous electrical power motor. It is easy to recognize the mix and junction in between every machine sort
six. Transmission ratio: Good division, extensive scope. The merged equipment sort might type extremely large transmission ratio, i. E. Output extremely low rotary pace.
seven. Sort of set up: The place to be set up is not minimal.
8. Higher power, compact the box human body of substantial toughness solid iron, gear and equipment shaft adapts the gasoline carbonization, quenching and good grinding approach, as a result the bearing capacity of unit volume is large.
9. Prolonged existence: Under the condition of correct kind selected(which includes deciding on appropriate procedure parament ) normal procedure and servicing, the lifestyle if major elements velocity reducer(apart from wearing elements)ought to not be much less than 20000 hours. The putting on areas contain lubricating oil, oil seal and bearing.
10. Minimal sounds: Since major elements of speed reducer are processed, and tested critically, therefore the noise of pace reducer is low.
11.Our equipment box have attained the progress intercontinental level, can substitute the very same sort of merchandise imported.

HangZhou CZPT Business Co., Ltd. is a specialised supplier of a complete assortment of chains, sprockets, gears, equipment racks, gearbox, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.

Due to our sincerity in offering ideal service to our customers, understanding of your requirements and overriding feeling of duty towards filling ordering specifications, we have attained the CZPT of consumers globally. Getting gathered valuable experience in cooperating with foreign clients, our merchandise are promoting nicely in the American, European, South American and Asian marketplaces.Our goods are made by CZPT computerized machinery and tools. In the meantime, our goods are made in accordance to high quality expectations, and complying with the international sophisticated common criteria.

With several years’ knowledge in this line, we will be trusted by our rewards in competitive price, one particular-time delivery, prompt response, on-hand engineering assist and excellent after-sales companies.

Additionally, all our manufacturing procedures are in compliance with ISO9001 standards. We also can design and make non-normal products to meet customers’ specific specifications. Good quality and credit are the bases that make a company alive. We will supply best providers and higher top quality products with all sincerity. If you need any details or samples, please speak to us and you will have our soon reply.

 

Planetary Gearbox Rewards and Drawbacks

A planetary gearbox is a type of mechanical travel with a single output shaft. They are suitable for equally clockwise and counterclockwise rotations, have less inertia, and work at higher speeds. Below are some benefits and negatives of this kind of gearbox. Permit us see what these rewards are and why you ought to use them in your purposes. Detailed below are some of the rewards of planetary gearboxes.
planetarygearbox

Ideal for counterclockwise and clockwise rotation

If you want to train youngsters about the clock fingers, you can buy some assets for counterclockwise and asymmetrical rotation. These methods contain worksheets for figuring out levels of rotation, composing guidelines for rotation, and visual processing. You can also use these resources to educate angles. For example, the translation of styles activity pack will help children find out about the rotation of geometric shapes. Similarly, the visual notion activity sheet assists youngsters understand how to process info visually.
Various research have been carried out to realize the anatomical substrate of rotations. In a current review, CZPT et al. when compared the situation of the transitional zone electrocardiographically and anatomically. The authors located that the transitional zone was typical in nine of 33 topics, indicating that rotation is not a sign of illness. Similarly, a counterclockwise rotation may possibly be brought on by a genetic or environmental factor.
The main idea knowledge need to be created to function in both clockwise and counterclockwise rotation. Counterclockwise rotation needs a different starting up level than a clockwise rotation. In North The us, star-delta starting is utilized. In both circumstances, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is accomplished in the reverse direction. In addition, it is achievable to generate counterclockwise rotation utilizing the same gimbal.
Regardless of its identify, each clockwise and counterclockwise rotation calls for a particular sum of power to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts off from the prime placement and heads to the right. If rotating in the opposite path, the object turns counterclockwise, and vice versa. The clockwise movement, in distinction, is the reverse of counterclockwise rotation.

Has much less inertia

The principal difference between a planetary gearbox and a regular pinion-and-gear reducer is the ratio. A planetary gearbox will produce significantly less inertia, which is an important edge because it will decrease torque and strength specifications. The ratio of the planetary gearbox to its fixed axis counterpart is a aspect of 3. A planetary gearbox has more compact gears than a standard planetary, so its inertia is proportional to the variety of planets.
Planetary gears are less inertia than spur gears, and they share the load throughout several equipment teeth. This indicates that they will have reduced backlash, and this is crucial for apps with high commence-cease cycles and recurrent rotational path adjustments. One more reward is the substantial stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be far more reputable.
A planetary gearbox can use both spur or helical gears. The former supplies increased torque rankings even though the latter has considerably less noise and stiffness. Both kinds of gears are helpful in motorsports, aerospace, truck transmissions, and electrical power generation units. They need much more assembly time than a typical parallel shaft equipment, but the PD collection is the more efficient different. PD collection planetary gears are ideal for several purposes, like servo and robotics.
In contrast, a planetary equipment established can have different enter speed. This can influence the frequency response of the gearset. A mathematical design of the two-stage planetary gears has non-stationary consequences and correlates with experimental results. Fig. 6.3 shows an addendum. The dedendum’s minimum value is about 1.25m. When the dedendum is at its smallest, the dedendum has much less inertia.
planetarygearbox

Offers better dependability

The Planetary Gearbox is a greater selection for driving a motor vehicle than a regular spur gearbox. A planetary gearbox is considerably less costly, and they have better backlash, higher load capability, and better shock hundreds. Not like spur gearboxes, nevertheless, mechanical sound is virtually nonexistent. This can make them much more trustworthy in higher-shock conditions, as properly as in a broad selection of programs.
The Economic climate Sequence has the very same energy density and torque capability of the Precision Helical Collection, but it lacks the precision of the latter. In contrast, Economic system Sequence planetary gearboxes feature straight spur planetary gearing, and they are employed in purposes necessitating higher torque. Both types of gearboxes are appropriate with NEMA servo motors. If torque density is essential, a planetary gearbox is the best option.
The Dispersion of Exterior Load: The SSI product has been extensively utilised to model the reliability of planetary equipment programs. This product will take the contact drive and fatigue toughness of the system as generalized anxiety and power. It also gives a theoretical framework to assess the trustworthiness of planetary equipment techniques. It also has numerous other benefits that make it the desired choice for large-pressure purposes. The Planetary Gearbox offers higher dependability and efficiency than standard rack and pinion equipment programs.
Planetary gearing has better reliability and compact design. Its compact design and style allows for wider programs with worries about room and excess weight. Furthermore, the enhanced torque and reduction can make planetary gearboxes an superb decision for a wide variety of applications. There are 3 main kinds of planetary gearboxes, each and every with its possess advantages. This report describes a handful of of them. As soon as you recognize their workings, you will be ready to decide on the best planetary gearbox for your requirements.

Has increased working speeds

When you appear at planetary gearboxes, you may be confused about which one to decide on. The major issue is the software of the gearbox. You need to also make a decision on secondary elements like sound amount, corrosion resistance, development, price tag, and availability worldwide. Some constructors operate quicker than other people and provide the gearboxes on the exact same day. However, the latter kinds typically produce the planetary gearbox out of inventory.
Compared to standard gearboxes, a planetary gearbox can operate at higher speeds when the input pace fluctuates. Nonetheless, these gears are not really productive in substantial-speed programs due to the fact of their increased noise ranges. This makes planetary gears unsuitable for applications involving a wonderful deal of sounds. That is why most planetary gears are employed in modest-scale apps. There are some exceptions, but in general, a planetary gearbox is greater suited for apps with higher operating speeds.
The basic planetary gearbox is a compact different to regular pinion-and-gear reducers. They can be used in a vast variety of programs the place space and fat are concerns. Its effectiveness is also increased, offering ninety seven% of the energy enter. It comes in 3 distinct types based mostly on the performance. A planetary gearbox can also be classified as a worm equipment, a spur gear, or a sprocket.
A planetary gearhead has a large-precision layout and can generate significant torque for their dimension. It also decreases backlash to two arc-min. Furthermore, it is lubricated for existence, which implies no routine maintenance is necessary. It can match into a small equipment envelope and has a tiny footprint. Moreover, the helical topped gearing gives quickly positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
planetarygearbox

Has downsides

The design and style of a planetary gearbox is compact and allows substantial torque and load ability in a tiny area. This gear arrangement also reduces the probability of use and tear. World gears are arranged in a planetary style, permitting gears to shift under load and a uniform distribution of torque. Nevertheless, some negatives of planetary gears have to be regarded as just before investing in this gearbox.
Even though the planetary gearbox is a higher precision motion-handle gadget, its layout and servicing requirements are a concern. The bearing load is higher, necessitating repeated lubrication. Also, they are inaccessible. Regardless of these negatives, planetary gearboxes are appropriate for a assortment of jobs. They also have minimal backlash and substantial torsional stiffness, generating them outstanding choices for numerous applications.
As a outcome, the velocity of a planetary gearbox varies with load and speed. At reduced ratios, the sun equipment becomes way too large in relation to the world gears. As the ratio will increase, the sunlight equipment will grow to be way too reduced, lowering torque. The planetary gears also lessen their torque in higher-velocity environments. Consequently, the ratio is a essential consideration for planetary gearbox issue monitoring.
Excess drag may possibly end result from out-of-tolerance factors or abnormal lubrication. Drag should be calculated both in directions and be inside of suitable ranges. Grease and oil lubrication are two frequent planetary gearbox lubricants, but the selection is largely dependent on your application. Even though grease lubricates planetary gears nicely, oil requirements maintenance and re-lubrication each and every handful of thousand hours.

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