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China Transmission Planetary Gearbox for Machinery Equipment Application for Mixer small planetary gearbox

Product Description

Transmission  Planetary Gearbox  for Machinery Equipment Application For Mixer

Technical data:
1. Ratio range: 3.15-9N. M
4. Output speed: 0.425-445 r/min
5. Structure mode: Possibility of the flange, foot, or shaft mounting solutions

Characteristic of Foot Mounted High Torque Planetary Gearbox :

1. The wide and comprehensive range of N series for industrial applications
2. Low-speed shaft design: Cylindrical with key, splined, hollow with shrink disc or splined hollow shaft
3. Rigid and precise nodular cast iron casing
4. Low noise running, high manufacturing quality standard
5. High and reliable performance, load capacity and low-speed shaft bearing

 Ratio  3.15:1 to 9000:1
 Reduction Stages  up to 6 reduction stages in 1 gearbox
 Nominal Output Torque  up to 800,000N.m

Packaging & Shipping

Package :                                                                                                

SGR gearbox use standard wood case per gear motor | gear unit.

hipping :                                                                                               

According to Customer requirement, we delivery products by different transport, Sea shipping, Air Transportation / Express or Truck transportation etc.

You Appoint, We Service!

 

 

 

US $1,000
/ Piece
|
1 Piece

(Min. Order)

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Application: Motor, Electric Cars, Machinery, Marine, Agricultural Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Four-Step

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Samples:
US$ 1000/Piece
1 Piece(Min.Order)

|
Request Sample

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Customization:

###

 Ratio  3.15:1 to 9000:1
 Reduction Stages  up to 6 reduction stages in one gearbox
 Nominal Output Torque  up to 800,000N.m
US $1,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Machinery, Marine, Agricultural Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Four-Step

###

Samples:
US$ 1000/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

 Ratio  3.15:1 to 9000:1
 Reduction Stages  up to 6 reduction stages in one gearbox
 Nominal Output Torque  up to 800,000N.m

Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
planetarygearbox

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
planetarygearbox

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

China Transmission Planetary Gearbox for Machinery Equipment Application for Mixer     small planetary gearboxChina Transmission Planetary Gearbox for Machinery Equipment Application for Mixer     small planetary gearbox
editor by czh2022-11-27

China Standard Suspended Cranes Application Cast Iron Inline Helical Gearbox Coupled with 1.5kw Electric Motor with Good quality

Merchandise Description

Product Description
suspended cranes inline helical gearbox
SGR helical geared motor human body use the substantial degree of modularity solid iron, the equipment and the axis use the large top quality alloy steel  in order to the precision forging, the helical gearbox though the rigorous warmth treament process, ensures helical gearbox‘s depth and the rigidity.  inline helical gearbox configure motor with flange or foot ,
helical gearbox design use modular compose with other reducers and variator, get a massive reduce ratio travel and variation. For that reason inline helical gearbox manufacturer SGR ‘s helical equipment motor applied to several industrial spot, this kind of as Metallurgical, mines, lifting, transportation, petrochemical, construction, textile, pharmaceutical, foods, environmental, light electric, plastic equipment, paper, parking tools and many others.
You can down load inline helical gearbox catalogue from right button

Complex knowledge:

Characteristic:
 

Generation pictures:

Packing Photos :

Manufacturing unit

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FAQ:

one.Are you a manufacturing facility or trader ?
We are a skilled factory which has twenty several years heritage specialised in gear transmission .

two.MOQ:
Our MOQ is 1pcs. Nevertheless there is 1 handling value $150 for the one order which less than $3000.00

3. Guarantee
Our warranty is 12months

4. Payment term
one hundred% T/T in CZPT and LC at sight .

5. Do you acknowledge customization ?
Yes.SGR have powerful R&D group, we can provide customizable service according to demands.

six. Packing
Normally we use standard export plywood circumstance to arrange the cargo .

seven. Shipping and delivery time
In typical ,time of shipping and delivery is 30days right after receiving the prepayment .

8. What sorts of certification do you use ?
DNV-ISO9001:2008, SGS,CE etc, And new items patent.

nine. What sorts of inspection you do prior to cargo ?
We do temperature examination, noise, and oil leak inspection and commissioning ahead of shipment.

10.How do you resolve if the manufacturing have dilemma ?
Mostly, we do not require customer send the goods back again to us. Simply because the expense is extremely high, if there meets a problem,we firstly ask for the photos for ruined elements. And base on the images, we can have a fundamental thought for the defect reason. Our guarantee is 12 months, if in the course of the promise, we can offer repair .  
 

Planetary Gearbox Rewards and Drawbacks

A planetary gearbox is a variety of mechanical generate with a one output shaft. They are suitable for equally clockwise and counterclockwise rotations, have much less inertia, and function at higher speeds. Listed here are some advantages and drawbacks of this variety of gearbox. Allow us see what these advantages are and why you need to use them in your programs. Outlined below are some of the advantages of planetary gearboxes.
planetarygearbox

Suited for counterclockwise and clockwise rotation

If you want to teach young children about the clock fingers, you can get some assets for counterclockwise and asymmetrical rotation. These methods consist of worksheets for pinpointing levels of rotation, creating guidelines for rotation, and visible processing. You can also use these methods to instruct angles. For example, the translation of styles activity pack will help young children discover about the rotation of geometric styles. Similarly, the visual notion activity sheet assists kids recognize how to process info visually.
A variety of reports have been accomplished to realize the anatomical substrate of rotations. In a recent examine, CZPT et al. in contrast the situation of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was typical in 9 of 33 subjects, indicating that rotation is not a sign of ailment. Likewise, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core suggestion info should be made to operate in equally clockwise and counterclockwise rotation. Counterclockwise rotation calls for a different starting up stage than a clockwise rotation. In North The us, star-delta commencing is utilized. In each instances, the determine is rotated about its position. Counterclockwise rotation, on the other hand, is accomplished in the reverse route. In addition, it is possible to generate counterclockwise rotation employing the identical gimbal.
Even with its title, both clockwise and counterclockwise rotation demands a certain sum of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, commences from the top place and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise motion, in distinction, is the reverse of counterclockwise rotation.

Has less inertia

The principal distinction amongst a planetary gearbox and a regular pinion-and-gear reducer is the ratio. A planetary gearbox will make much less inertia, which is an essential edge simply because it will decrease torque and vitality demands. The ratio of the planetary gearbox to its set axis counterpart is a issue of 3. A planetary gearbox has smaller gears than a typical planetary, so its inertia is proportional to the quantity of planets.
Planetary gears are much less inertia than spur gears, and they share the load throughout a number of gear teeth. This means that they will have minimal backlash, and this is vital for programs with large commence-quit cycles and regular rotational path alterations. Another reward is the substantial stiffness. A planetary gearbox will have much less backlash than a spur gearbox, which implies that it will be much more dependable.
A planetary gearbox can use possibly spur or helical gears. The former supplies greater torque scores although the latter has less noise and stiffness. Equally types of gears are valuable in motorsports, aerospace, truck transmissions, and electrical power technology units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the much more efficient different. PD series planetary gears are suited for several apps, such as servo and robotics.
In contrast, a planetary gear set can have various input velocity. This can impact the frequency response of the gearset. A mathematical design of the two-stage planetary gears has non-stationary effects and correlates with experimental results. Fig. 6.3 displays an addendum. The dedendum’s minimal benefit is about 1.25m. When the dedendum is at its smallest, the dedendum has considerably less inertia.
planetarygearbox

Offers increased dependability

The Planetary Gearbox is a greater selection for driving a car than a regular spur gearbox. A planetary gearbox is considerably less high-priced, and they have much better backlash, greater load ability, and increased shock loads. Unlike spur gearboxes, even so, mechanical sound is almost nonexistent. This tends to make them far more reliable in large-shock situations, as well as in a wide range of apps.
The Economy Series has the same energy density and torque potential of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Collection planetary gearboxes function straight spur planetary gearing, and they are utilized in purposes demanding large torque. Each varieties of gearboxes are appropriate with NEMA servo motors. If torque density is crucial, a planetary gearbox is the ideal choice.
The Dispersion of Exterior Load: The SSI product has been thoroughly used to model the reliability of planetary equipment techniques. This model will take the get in touch with pressure and exhaustion toughness of the technique as generalized pressure and toughness. It also gives a theoretical framework to evaluate the trustworthiness of planetary equipment programs. It also has several other positive aspects that make it the favored option for high-anxiety apps. The Planetary Gearbox gives greater reliability and effectiveness than conventional rack and pinion gear programs.
Planetary gearing has greater trustworthiness and compact layout. Its compact design and style allows for wider programs with concerns about area and excess weight. Additionally, the enhanced torque and reduction tends to make planetary gearboxes an superb selection for a broad assortment of programs. There are 3 significant kinds of planetary gearboxes, each with its own advantages. This report describes a handful of of them. After you comprehend their workings, you will be capable to select the best planetary gearbox for your demands.

Has increased working speeds

When you seem at planetary gearboxes, you may be perplexed about which a single to decide on. The primary problem is the application of the gearbox. You must also make a decision on secondary aspects like noise amount, corrosion resistance, development, price tag, and availability globally. Some constructors operate more rapidly than others and deliver the gearboxes on the very same day. However, the latter kinds usually deliver the planetary gearbox out of stock.
In contrast to standard gearboxes, a planetary gearbox can run at greater speeds when the input velocity fluctuates. However, these gears are not quite effective in substantial-velocity purposes because of their improved sound amounts. This can make planetary gears unsuitable for programs involving a fantastic offer of sound. That is why most planetary gears are employed in tiny-scale programs. There are some exceptions, but in general, a planetary gearbox is much better suited for applications with increased functioning speeds.
The basic planetary gearbox is a compact different to typical pinion-and-equipment reducers. They can be used in a vast variety of apps in which area and weight are considerations. Its performance is also larger, offering 97% of the power input. It arrives in three various varieties based on the efficiency. A planetary gearbox can also be labeled as a worm gear, a spur equipment, or a sprocket.
A planetary gearhead has a substantial-precision design and style and can produce significant torque for their measurement. It also lowers backlash to two arc-min. In addition, it is lubricated for daily life, which signifies no upkeep is necessary. It can match into a little machine envelope and has a little footprint. Additionally, the helical crowned gearing supplies rapidly positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
planetarygearbox

Has disadvantages

The style of a planetary gearbox is compact and enables higher torque and load functionality in a tiny place. This equipment arrangement also reduces the probability of wear and tear. Planet gears are organized in a planetary style, making it possible for gears to change under load and a uniform distribution of torque. Nevertheless, some down sides of planetary gears have to be regarded before investing in this gearbox.
Although the planetary gearbox is a high precision movement-control system, its style and routine maintenance needs are a concern. The bearing load is higher, demanding repeated lubrication. Also, they are inaccessible. In spite of these drawbacks, planetary gearboxes are suited for a selection of duties. They also have lower backlash and large torsional stiffness, producing them excellent options for several programs.
As a consequence, the speed of a planetary gearbox varies with load and pace. At reduce ratios, the sunlight equipment becomes as well big in relation to the earth gears. As the ratio boosts, the sun gear will turn out to be too reduced, decreasing torque. The planetary gears also lessen their torque in higher-pace environments. Therefore, the ratio is a essential thing to consider for planetary gearbox issue checking.
Extra drag might outcome from out-of-tolerance factors or abnormal lubrication. Drag ought to be measured equally in directions and be inside of suitable ranges. Grease and oil lubrication are two frequent planetary gearbox lubricants, but the selection is mainly dependent on your application. Whilst grease lubricates planetary gears well, oil requirements routine maintenance and re-lubrication every single number of thousand hrs.

China Standard Suspended Cranes Application Cast Iron Inline Helical Gearbox Coupled with 1.5kw Electric Motor     with Very good high qualityChina Standard Suspended Cranes Application Cast Iron Inline Helical Gearbox Coupled with 1.5kw Electrical Motor     with Great quality