Tag Archives: 36mm gear motor

China 12V 36mm Planetary Gear Motor ((diameter From 16mm To 83mm)) , High Quality 12V Planet Gear Motor

Product Description

BG 36ZYT DC Brushed Motor 
Environmental Conditions -20ºC~50ºC
Insulation Clase B
Protection class IP44
Noise ≤65dB
Number of phases Single 
Lifespan >1000h

Electrical Specifications
Model RATED LOAD NO LOAD   STALL
 Voltage    Power  

  Speed  

 Torque    Current   Speed    Current   Torque   Current 
V W rpm N.m A rpm A   N.m   A  
BG 36555-1 12 4.5 2500 0.18 0.54 3000 0.14  0.12 3.1
BG 36555-2 24 7.8 3980 0.19 0.45 4500 0.14  0.17 3.4
We can also customize products according to customer requirements .  

 Planetary Gear Motor Technical Data-BG
Ratio 3.7 5.2  50.9  99.5 137 669 997 2672
NO-load speed 810 576 59 30 22 4.4 5 1.1
Rated speed(rpm) 675 480 49 25 18 3.7 2.5 0.9
Rated torque 0.06 0.08 0.78 1.52 1.85 3 3 3

 

Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CZPT in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world forward and make life better!

Q:1.What kind of motors can you provide?

A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;

Q:2.Can you send me a price list?

A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.

Q:3.Can l get some samples?

A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.

Q4:Can you provide OEM or ODM service?

A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.

Q5:Can l visit your factory before we place an order?

A:welcome to visit our factory,wear every pleased if we have the chance to know each other more.

Q:6.What’s the lead time for a regular order?

A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.

Planetary Gearbox Advantages and Disadvantages

A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.
planetarygearbox

Suitable for counterclockwise and clockwise rotation

If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in 9 of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.

Has less inertia

The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
planetarygearbox

Offers greater reliability

The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are 3 major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.

Has higher operating speeds

When you look at planetary gearboxes, you might be confused about which 1 to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in 3 different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to 2 arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
planetarygearbox

Has drawbacks

The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are 2 common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.

China 12V 36mm Planetary Gear Motor ((diameter From 16mm To 83mm)) , High Quality 12V Planet Gear Motor  China 12V 36mm Planetary Gear Motor ((diameter From 16mm To 83mm)) , High Quality 12V Planet Gear Motor

China Wholesale High Torque 12V24volt DC Long Life Good Quality 36mm Brushless BLDC Motor and Planetary Gear

Product Description

BG 555   DC Brushless Motor 
Environmental Conditions -20ºC~50ºC
Insulation Clase B
Protection class IP44
Noise ≤65dB
Number of Poles/ phases 3
Lifespan >5000h

Electrical Specifications
Model RATED LOAD NO LOAD   STALL
Voltage   Power Speed Torque  Current    Speed    Current    Torque   Current 
V W rpm N.m A rpm A   N.m   A  
BG 36BL60 12 7 1835 0.036 0.9 2400 0.1 0.1 2.7
BG 36BL60 12 22 5200 0.04 2.8 6500 0.4 0.12 8.4
BG 36BL95 24 32 3000 0.1 1.9 4000 0.38 0.31 5.7
We can also customize products according to customer requirements.

 Gear Motor Technical Data-BG

Reduction ratio 4 14 19 1.61 51 58.22 67.08 81.11
Rated speed(rpm) 750 214.3 157.9 111.1 58.8 25 18 13
Rated torque(N.m) 0.4 1.2 1.61 2.2 4.2 1.91 2.7 3

 

Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CZPT in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world forward and make life better!

Q:1.What kind of motors can you provide?

A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;

Q:2.Can you send me a price list?

A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.

Q:3.Can l get some samples?

A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.

Q4:Can you provide OEM or ODM service?

A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.

Q5:Can l visit your factory before we place an order?

A:welcome to visit our factory,we are very pleased if we have the chance to know each other more.

Q:6.What’s the lead time for a regular order?

A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.

Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
planetarygearbox

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The 2 gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and 2 or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to 1 of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are 3 types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly 3 times higher than its conventional counterpart.
The 3 main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of 1 of these 3 basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
planetarygearbox

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these 2 gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

China Wholesale High Torque 12V24volt DC Long Life Good Quality 36mm Brushless BLDC Motor and Planetary Gear  China Wholesale High Torque 12V24volt DC Long Life Good Quality 36mm Brushless BLDC Motor and Planetary Gear

China manufacturer 36mm 12V 24V DC Planetary Gear Motor for Automatic Roller with Hot selling

Merchandise Description

36mm 12V 24V DC Planetary Equipment Motor For Automated Roller
Please kindly let us know
1) what is your prerequisite to volt?
two) what is your necessity to rpm?
3) what is your necessity toTorque?
4) what is your requirement to Amount.

Then we will give solutions appropriately.

Product Class

China producer equipment motor price With Skilled Technical Support

We constantly provide customers with distinctive goods:value-effective, reduced
noise, greater effectiveness and balance, lengthier life and greater power.

 

Packing&Xihu (West Lake) Dis.

Business Info

FAQ

Q: Are you a trading company or a manufacturer?
A: We are a manufacturer.
Q: Can you make a motor with custom technical specs?
A: Yes, in fact that is what we do most of the time.
 Q: What is the MOQ (bare minimum order amount)?
A: 1 pc for sample purchase, and 100pcs for bulk buy.
Q: Do you have motors in inventory?
A: No, we don’t. All motors are made with orders.
Q: How to spend you?
Paypal, Western Union, Cash Gram, T/T, L/C payment are suitable.
Q: What do you need to know if I need a recommendation on motor?
A: Normally we need to know dimensions, rated voltage, velocity at load/no load, torque at load/stall. i.e.
a motor with diameter 37mm, 12V, 100rpm and 2Kgf.cm at load.
Q: Can I ask you for aid if I know nothing about motor?
A: Sure, our pleasure. We are good folks with large hearts.
Q: Can we variety our brand name on it?
A: Sure of course.
Q: Where is your loading port ?
A: HangZhou Port, ZheJiang Port, China.
Q: What is your manufacturing capability?
A: About 4000 PCS per working day.
Q: Can I visit your manufacturing unit?
A: Yes,of training course

Speak to US

Net: twirl-motor    

Tel: -574-8849571

Speak to: Sweet Xu

Add: NO.1269 Mingshu Highway HangZhou Industrial Zone,Xihu (West Lake) Dis. District,HangZhou ZHangZhoug Province China.

Post: 315191
 

Planetary Gearbox

This post will explore the design and apps of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are normally reduce than people of traditional mechanical transmissions, which are mainly employed to drive engines and generators. They are frequently the very best choice for weighty-obligation purposes. The subsequent are some of the advantages of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes function on a related principle to solar systems. They rotate close to a middle equipment called the solar equipment, and two or more outer gears, referred to as planet gears, are related by a carrier. These gears then travel an output shaft. The arrangement of world gears is comparable to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact different to normal pinion-and-gear reducers, planetary gearing provides many positive aspects. These attributes make planetary gearing excellent for a assortment of applications, such as compactness and minimal fat. The efficiency of planetary gearing is enhanced by the simple fact that ninety p.c of the enter vitality is transferred to the output. The gearboxes also have low noise and higher torque density. Additionally, their layout gives greater load distribution, which contributes to a more time support life.
Planetary gears demand lubrication. Simply because they have a more compact footprint than conventional gears, they dissipate heat well. In fact, lubrication can even reduced vibration and sound. It truly is also essential to hold the gears effectively lubricated to avoid the use and tear that arrives with use. The lubrication in planetary gears also will help hold them operating effectively and lowers use and tear on the gears.
A planetary gearbox utilizes multiple planetary components to accomplish the reduction aim. Every single equipment has an output shaft and a solar gear located in the heart. The ring gear is fastened to the device, although the solar equipment is hooked up to a clamping technique. The outer gears are related to the carrier, and every single planetary gear is held jointly by rings. This arrangement makes it possible for the planetary gear to be symmetrical with regard to the enter shaft.
The equipment ratio of a planetary gearbox is described by the sunlight gear’s number of teeth. As the sunshine equipment gets smaller, the ratio of the gear will improve. The ratio assortment of planetary gears ranges from 3:1 to ten to one. At some point, nevertheless, the solar equipment turns into also small, and the torque will drop significantly. The increased the ratio, the significantly less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their layout

The basic style of a Planetary Gearbox is really easy. It is composed of a few interconnecting links, each and every of which has its very own torque. The ring equipment is mounted to the frame at O, and the other two are fixed to every single other at A and B. The ring gear, in the meantime, is attached to the earth arm 3 at O. All three parts are connected by joints. A free of charge-body diagram is revealed in Figure 9.
In the course of the growth process, the design and style crew will divide the energy to each and every specific earth into its respective power paths. This distribution will be based on the meshing problem of all gears in the program. Then, the design and style group will continue to decide the masses on specific gear meshes. Utilizing this strategy, it is possible to decide the loads on individual equipment meshes and the form of ring gear housing.
Planetary Gearboxes are made of a few gear kinds. The sunshine gear is the centre, which is connected to the other two gears by an inside tooth ring equipment. The earth pinions are organized in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The a few factors in a Planetary Gearbox mesh with each and every other, and they rotate jointly as 1. Based on the application, they might rotate at various speeds or at different times.
The planetary gearbox’s layout is exclusive. In a planetary gearbox, the enter equipment rotates all around the central gear, even though the outer gears are organized all around the sun equipment. In addition, the ring equipment holds the framework jointly. A carrier connects the outer gears to the output shaft. In the end, this gear system transmits high torque. This variety of gearbox is ideal for substantial-speed functions.
The standard design of a Planetary Gearbox is composed of multiple contacts that have to mesh with every single other. A one world has an integer number of enamel, even though the ring has a non-integer variety. The enamel of the planets need to mesh with each and every other, as effectively as the sunshine. The tooth counts, as properly as the world spacing, engage in a function in the design and style. A planetary gearbox must have an integer amount of enamel to purpose correctly.

Apps

In addition to the earlier mentioned-mentioned programs, planetary gearing is also utilised in device instruments, plastic machinery, derrick and dock cranes, and substance handling equipments. More, its software is identified in dredging gear, street-creating machinery, sugar crystallizers, and mill drives. Although its versatility and performance tends to make it a fascinating decision for many industries, its complicated construction and development make it a sophisticated part.
Amongst the several benefits of employing a planetary gearbox, the capacity to transmit higher torque into a controlled space tends to make it a popular option for many industries. In addition, incorporating further earth gears increases the torque density. This helps make planetary gears ideal for applications demanding higher torque. They are also utilised in electrical screwdrivers and turbine engines. Nevertheless, they are not employed in everything. Some of the far more typical programs are talked about under:
One of the most critical attributes of planetary gearboxes is their compact footprint. They are able to transmit torque even though at the same time decreasing sound and vibration. In addition to this, they are able to obtain a substantial pace without having sacrificing substantial-quality functionality. The compact footprint of these gears also enables them to be employed in large-speed programs. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, even though other people might call for a synthetic gel. In spite of these special attributes, planetary gears have turn out to be common in numerous industries.
Planetary gears are composed of three parts. The sunlight gear is the input gear, whereas the earth gears are the output gears. They are related by a provider. The provider connects the enter shaft with the output shaft. A planetary gearbox can be developed for numerous demands, and the sort you use will rely on the demands of your application. Its design and style and functionality should fulfill your application’s wants.
The ratios of planetary gears differ dependent on the number of planets. The smaller sized the sunlight gear, the higher the ratio. When planetary phases are utilised alone, the ratio range is 3:1 to 10:1. Larger ratios can be received by connecting several planetary phases with each other in the exact same ring equipment. This strategy is recognized as a multi-stage gearbox. Even so, it can only be utilised in large gearboxes.
planetarygearbox

Servicing

The major part of a planetary gearbox is the planetary gear. It demands regular routine maintenance and cleansing to continue to be in best form. Demand for a lengthier lifestyle span protects all other factors of the gearbox. This post will go over the upkeep and cleaning procedures for planetary gears. Soon after looking through this write-up, you ought to know how to preserve your planetary gearbox properly. With any luck ,, you can appreciate a for a longer time daily life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is important as gears that run at substantial speeds are matter to higher amounts of heat and friction. The housing of the planetary gearbox ought to be made to allow the heat to dissipate. The advised oil is synthetic, and it need to be crammed amongst thirty and 50 per cent. The lubricant must be modified at minimum each 6 months or as necessary.
Whilst it could look pointless to substitute a planetary gearbox, standard servicing will assist it last a extended time. A typical inspection will determine a problem and the proper repairs are necessary. Once the planetary gearbox is complete, it will plug with gear oil. To steer clear of this difficulty, think about getting the unit fixed alternatively of changing the gearbox. This can help save you a great deal of money more than a new planetary gearbox.
Appropriate lubrication is important for a extended lifestyle of your planetary gearbox. Oil adjust frequency must be primarily based on oil temperature and working velocity. Oil at higher temperatures need to be changed more regularly due to the fact it loses its molecular construction and can’t type a protective movie. Soon after this, oil filter routine maintenance need to be performed each number of months. Lastly, the gearbox oil needs to be checked regularly and changed when essential.

China manufacturer 36mm 12V 24V DC Planetary Gear Motor for Automatic Roller     with Hot sellingChina manufacturer 36mm 12V 24V DC Planetary Gear Motor for Automatic Roller     with Hot selling

China Professional 12V 20rpm DC Gear Motor Planetary 36mm Gearbox near me manufacturer

Item Description

A. Specification of 12V 20RPM DC Equipment Motor Planetary 36MM Gearbox:

one. Voltage: 12/24V
2. Pace: 1.2-2000RPM
three. Torque: .2-50Kgf.cm
4. Output Electrical power: 1-5W
5. Gearbox Ratio:  1:3.7 to 1: 3736
6. Gearbox Diameter: 36mm
seven. Gearbox Size: 25.1-50.9mm
8. Motor Length: 29.1mm
9. Shaft Diameter: 8mm
10. Shaft Length: Customized

Observe: The information sheet is only for reference, We can make the motor in accordance to your need soon after Evaluation

How to calculate the motor with gearbox output specs?
one. Output Speed(No-load)=Motor Speed(No-load)/Reduction Ratio
2. Output Torque=Motor Torque*Reduction Ratio*Gearbox Efficiency
 
e.g.: 
PG36GR124500-19.2K
1. Output Speed(No-load)=4500/19.2=234RPM
2. Output Torque=sixty seven.6*19.2*81%=1051.3g.cm≈1kg.cm=.1Nm (Should not be higher than Max. Gear Running Torque)

B. Firm Capability

HangZhou CZPT Co. Ltd is a maker and exporter of various of motors with more than ten several years experience.
Our merchandise ranges consist of:
one) DC Brush motor: 6-130mm diameter, .01-1000W output energy
two) DC Spur Gear Motor: 12-110mm diameter, .1-300W output electricity
three) DC Planeary Gear Motor: ten-82mm diameter, .1-100W output power 
4) Brushless DC Motor: 28-110mm, 5-1500W output power 
five) Stepper Motor: NEMA 08 to NEMA forty three, Can with gearbox and guide screw
six) Servo Motor: 42mm to 130mm diameter, fifty-4000w 
seven) AC Gear Motor: forty nine to 100mm diameter, 6-one hundred forty output power 

one. Production Line:

two. Screening Gear:

three. Certificates:

four. Client Visits:

six. FAQ:

Q: What’s your primary items?
A:We currently make Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can verify the requirements for above motors on our web site and you can electronic mail us to suggest essential motors for each your specification way too.

Q:How to decide on a suitable motor?
A:If you have motor photos or drawings to show us, or you have in depth specs like voltage, speed, torque, motor dimensions, doing work manner of the motor, required daily life time and sound stage and so on, please do not be reluctant to enable us know, then we can suggest suited motor for every your ask for accordingly.

Q: Do you have personalized service for your standard motors?
A:Sure, we can customise for each your ask for for the voltage, velocity, torque and shaft measurement/form. If you need to have added wires/cables soldered on the terminal or require to incorporate connectors, or capacitors or EMC we can make it also.

Q:Do you have person design and style support for motors?
A:Sure, we would like to design motors individually for our consumers, but it could require some CZPT demand and design and style charge. 

Q:Can I have samples for testing initial?
A:Of course, absolutely you can. After verified the essential motor specs, we will estimate and give a proforma bill for samples, as soon as we get the payment, we will get a PASS from our account department to continue samples appropriately.

Q:How do you make certain motor good quality?
A:We have our possess inspection methods: for incoming supplies, we have signed sample and drawing to make confident qualified incoming components for production method, we have tour inspection in the approach and final inspection to make certain experienced merchandise before transport.

Q:What is your lead time?
A:Generally speaking, our normal common merchandise will require twenty five-30days, a bit longer for custom-made goods. But we are very adaptable on the guide time, it will depends on the specific orders

Q:What is actually your payment time period?
A:For all our new consumers, we will require forty% deposite, 60% compensated just before cargo.

Q:When will you reply following got my inquiries?
A:We will response inside of 24 several hours after get your inquires.

Q:How can I trust you to make sure my funds is risk-free?
A:We are licensed by the 3rd get together SGS and we have exported to over eighty five nations up to June.2017. You can examine our popularity with our current buyers in your place (if our buyers do not thoughts), or you can buy by way of alibaba to get trade assurance from alibaba to make sure your income is risk-free.

Q:What is the least get amount?
A:Our minimal buy amount relies upon on diverse motor versions, please electronic mail us to verify. Also, we typically do not acknowledge individual use motor orders. 

Q:What is your shipping and delivery strategy for motors?
A:For samples and packages less than 100kg, we normally advise convey shipping and delivery For weighty offers, we normally advise air delivery or sea delivery. But it all relies upon on our customers’ requirements.

Q:What certifications do you have?
A:We at present have CE and ROSH certifications.

Q:Can you send out me your cost listing?
A:Considering that we have hundreds of various goods, and price tag varies per diverse technical specs, we are not CZPT to provide a price listing. But we can estimate inside 24 hrs when received your inquirues to make positive you can get the cost in time.

Q:Can I visit your organization?
A:Indeed, welcome to pay a visit to our business, but you should allow us know at least 2 months in CZPT to support us make certain no other conferences throughout the working day you visit us. Many thanks!

Weclome speak to with us if have any queries about this motor or other products!

A Transient Overview of the Spur Equipment and the Helical Planetary Gearbox

This article will give a short overview of the Spur equipment and the helical planetary gearbox. To find out far more about the rewards of these gearboxes, read on. Here are a few common utilizes for planetary gears. A planetary gearbox is employed in several vehicles. Its effectiveness makes it a well-known decision for modest engines. Listed here are three examples. Each has its rewards and drawbacks. Let us explore every single 1.
planetarygearbox

helical planetary gearbox

In terms of cost, the CZPT is an entry-level, highly trustworthy helical planetary gearbox. It is suitable for apps exactly where place, excess weight, and torque reduction are of higher concern. On the other hand, the X-Treme collection is suited for applications demanding high-acceleration, large-axial and radial loads, and large-speed functionality. This write-up will talk about the rewards of each and every type of planetary gearbox.
A planetary gearbox’s traction-dependent style is a variation of the stepped-earth design and style. This variation relies on the compression of the elements of the stepped-world style. The ensuing layout avoids restrictive assembly situations and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller sized quantity. For example, a 2:1 ratio compound earth would be utilised with a fifty-ton ring equipment, and the consequence would be the exact same as a 100-ton ring equipment, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses 3 parts: an enter, an output, and a stationary place. The fundamental design is hugely successful and transmits ninety seven% of the input electrical power. There are a few principal sorts of planetary gearboxes, each focusing on a different performance attribute. The CZPT standard line is an superb area to start your study into planetary gearboxes. In addition to its efficiency and flexibility, this gearbox has a host of modular functions.
The Helical planetary gearbox has multiple benefits. It is flexible, lightweight, and simple to keep. Its structure combines a sun equipment and a earth gear. Its teeth are arranged in a way that they mesh with each other and the solar equipment. It can also be used for stationary apps. The solar equipment holds the provider stationary and rotates at the rate of -24/16 and -3/2, dependent on the variety of tooth on every gear.
A helical planetary gearbox can lessen sounds. Its shape is also smaller sized, minimizing the dimensions of the program. The helical gears are usually quieter and operate far more easily. The zero helix-angle gears, in distinction, have smaller sized dimensions and increased torque density. This is a reward, but the latter also will increase the existence of the technique and is much less expensive. So, whilst the helical planetary gearbox has several rewards, the latter is recommended when area is restricted.
The helical gearbox is a lot more productive than the spur equipment, which is minimal by its absence of axial load part. The helical gears, on the other hand, generate important axial forces in the equipment mesh. They also exhibit far more sliding at the points of tooth make contact with, introducing friction forces. As this sort of, the Helical planetary gearbox is the favored selection in servo apps. If you might be looking for a gearbox to lessen sounds and enhance effectiveness, Helical planetary gearboxes are the appropriate option.
The principal variances amongst the two sorts of planetary gears can be identified in the design of the two outer rings. The outer ring is also named the sunshine equipment. The two gears mesh with each other according to their own axes. The outer ring is the planetary gear’s carrier. Its bodyweight is proportional to the part of the ring that is stationary. The carrier sets the gaps amongst the two gears.
Helical gears have angled teeth and are best for purposes with substantial hundreds. They are also really tough and can transfer a substantial load. A standard Helical gearbox has two pairs of teeth, and this makes certain sleek transmission. In addition, the elevated get in touch with ratio qualified prospects to reduced fluctuations in mesh stiffness, which implies more load capability. In phrases of cost, Helical planetary gears are the most inexpensive gearbox variety.
The outer ring equipment drives the internal ring gear and encompassing planetary components. A wheel travel planetary gearbox might have as considerably as 332,000 N.m. torque. An additional common variety of planetary gearbox is wheel generate. It is comparable to a hub, but the outer ring gear drives the wheels and the sunshine equipment. They are frequently combined more than a housing to optimize size. 1-phase Helical gears can be used in bicycles, while a two-phase planetary equipment system can deal with up to 113,000 N.m. torque.
The layout of a helical planetary geartrain is complicated. It have to comply with a number of constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This examine of the possible design and style area of a Helical geartrain employs geometric layouts. The ring equipment, sunshine, and ring gear have no result on the ratio of the planetary transmission. However, helical geartrains are a good choice for many programs.
planetarygearbox

Spur equipment planetary gearbox

The mix of planetary gears and spur gears in a transmission method is known as a planetary or spur gearbox. Each the planetary equipment and spur gear have their personal attributes and are utilised in a variety of kinds of autos. They perform in a similar way, but are constructed otherwise. Right here are some essential variances in between the two types of gears. Outlined under are some of the most critical variances amongst them:
Helical gears: As opposed to spur gears, helical gears produce considerable axial forces in the equipment mesh. They also characteristic greater sliding make contact with at the stage of tooth make contact with. The helix angle of a gearbox is generally in the variety of fifteen to thirty degrees. The larger the helix angle, the much more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the purpose why helical gears are more effective.
As you can see, the planetary gearhead has a lot of variants and programs. Even so, you ought to take care in deciding on the number of enamel for your planetary gear method. A five:1 spur gear drive ratio, for case in point, implies that the solar gear needs to full five revolutions for each output carrier revolution. To attain this, you will want to pick a solar equipment with 24 enamel, or 5 mm for each revolution. You are going to need to have to know the metric models of the planetary gearhead for it to be compatible with various types of equipment.
One more crucial attribute of a planetary gearbox is that it doesn’t need all of the spur gears to rotate around the axis of the drive shaft. Rather, the spur gears’ inside teeth are set and the travel shaft is in the same direction as the output shaft. If you decide on a planetary gearbox with fixed interior teeth, you are going to require to make certain that it has enough lubrication.
The other important distinction in between a spur equipment and a planetary gearbox is the pitch. A planetary gearbox has a large pitch diameter, even though a spur equipment has lower pitch. A spur equipment is ready to deal with higher torques, but is not as productive. In addition, its higher torque ability is a huge disadvantage. Its efficiency is equivalent to that of a spur equipment, but it is a lot significantly less noisy.
An additional variation in between planetary and spur gear motors is their price. Planetary gear motors are inclined to be a lot more high-priced than spur gear motors. But spur gears are cheaper to produce, as the gears on their own are smaller and easier. Nevertheless, planetary equipment motors are a lot more efficient and effective. They can manage lower torque purposes. But each gear carries a fixed load, restricting their torque. A spur equipment motor also has much less interior frictions, so it is typically suited for lower torque applications.
One more variation between spur gears and planetary gears is their orientation. Solitary spur gears are not coaxial gearboxes, so they are not coaxial. On the other hand, a planetary gearbox is coaxial, indicating its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the exact same orientation. This provides it the capability to accomplish concentricity.
One more distinction in between spur gears and planetary gears is that a planetary gear has an integer quantity of enamel. This is critical due to the fact every single gear need to mesh with a sunshine gear or a ring gear. Furthermore, every single world should have a corresponding variety of enamel. For every single earth to mesh with the sunlight, the enamel must have a certain length aside from the other. The spacing among planets also issues.
In addition to the measurement, the planetary gear technique is also recognized as epicyclic gearing. A planetary gear technique has a solar gear in the centre, which serves as the input equipment. This gear has at minimum a few pushed gears. These gears have interaction with each and every other from the inside of and kind an inner spur equipment style. These gear sets are very tough and ready to adjust ratios. If preferred, a planetary gear prepare can be converted to one more ratio, thereby improving its performance.
One more important big difference amongst a spur gear and a planetary gearbox is the variety of tooth. A spur equipment has teeth that are parallel to the shaft, although a planetary gear has teeth that are angled. This type of equipment is most ideal for lower-velocity purposes, the place torque is needed to go the actuation object. Spur gears also create sounds and can injury gear teeth thanks to recurring collisions. A spur equipment can also slip, protecting against torque from achieving the actuation item.

China Professional 12V 20rpm DC Gear Motor Planetary 36mm Gearbox     near me manufacturer China Professional 12V 20rpm DC Gear Motor Planetary 36mm Gearbox     near me manufacturer