Product Description
Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!
How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
| Place of origin: | Jangsu,China |
| Type: | Powder metallurgy sintering |
| Spare parts type: | Powder metallurgy parts |
| Machinery Test report: | Provided |
| Material: | Iron,stainless,steel,copper |
| Key selling points: | Quality assurance |
| Mould type: | Tungsten steel |
| Material standard: | MPIF 35,DIN 3571,JIS Z 2550 |
| Application: | Small home appliances,Lockset,Electric tool, automobile, |
| Brand Name: | OEM SERVICE |
| Plating: | Customized |
| After-sales Service: | Online support |
| Processing: | Powder Metallurgr,CNC Machining |
| Powder Metallurgr: | High frequency quenching, oil immersion |
| Quality Control: | 100% inspection |
The Advantage of Powder Metallurgy Process
1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.
Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.
Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.
Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.
Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
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| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How does a planetary gear arrangement handle variations in load and stress?
A planetary gear arrangement offers inherent advantages in handling variations in load and stress. Let’s explore how it achieves this:
- Distributed Load:
One of the key advantages of a planetary gear arrangement is its ability to distribute the load among multiple gears. In this arrangement, the load is shared by the sun gear, planet gears, and ring gear, with each gear sharing a portion of the total load. As a result, the load on each individual gear is reduced compared to a single gear system, reducing stress concentration and enhancing the overall load-carrying capacity.
- Load Sharing:
Planet gears in a planetary gear system share the load as they are meshed with both the sun gear and the ring gear. This load-sharing characteristic ensures that the load is distributed evenly across multiple gear teeth and contact points. Consequently, the stress on each gear is reduced, minimizing the risk of tooth failure and increasing the system’s durability.
- Torque Splitting:
In a planetary gear arrangement, torque can be split among multiple paths. By controlling the distribution of torque between the sun gear and ring gear, variations in load can be managed effectively. If one gear path experiences higher stress, the torque distribution can be adjusted to shift the load to other gear paths, thereby balancing the stress and minimizing the risk of gear failure.
- Multiple Stages:
Planetary gear arrangements can be designed with multiple stages, involving multiple sets of sun gears, planet gears, and ring gears. Each stage can handle a portion of the load, allowing for further load distribution and stress reduction. This multi-stage configuration enhances the gear arrangement’s capacity to handle variations in load and stress, making it suitable for demanding applications.
- Robust Construction:
Planetary gear systems are known for their robust construction and high torque capacity. They are designed to withstand heavy loads and resist the effects of stress concentration. The use of high-quality materials and precise manufacturing techniques further enhances their ability to handle variations in load and stress.
In summary, a planetary gear arrangement handles variations in load and stress through distributed load sharing, torque splitting, multiple stages, and robust construction. By distributing the load among multiple gears, sharing the load between different paths, and employing multiple gear stages, a planetary gear arrangement can effectively manage variations in load and stress, ensuring reliable and durable operation in a wide range of applications.
How do planetary gears handle variations in direction and torque transmission?
Planetary gears are versatile mechanisms that can effectively handle variations in direction and torque transmission. Let’s explore how they achieve this:
- Direction Reversal:
Planetary gears are capable of transmitting torque in both forward and reverse directions. By changing the input and output connections, the direction of rotation can be reversed without the need for additional components or complex mechanisms. This makes planetary gears well-suited for applications where frequent changes in direction are required, such as automotive transmissions.
- Torque Amplification and Reduction:
One of the notable characteristics of planetary gears is their ability to amplify or reduce torque depending on the arrangement of gear components. Let’s consider a basic arrangement with a sun gear, planet gears, and a ring gear:
- Torque Amplification:
When the sun gear is the input and the ring gear is the output, the planet gears rotate on their own axes while also revolving around the sun gear. This arrangement allows for torque amplification, meaning the output torque can be higher than the input torque. This is particularly useful in applications where higher torque is required, such as heavy machinery or power transmission systems.
- Torque Reduction:
Conversely, by fixing the ring gear and using the sun gear as the output, the planet gears rotate on their own axes while also revolving around the fixed ring gear. In this configuration, the output torque is lower than the input torque, enabling torque reduction. This can be advantageous in applications where torque needs to be reduced, such as speed reduction systems or precision machinery.
- Combination of Gear Stages:
Planetary gears can be combined into multiple stages, with each stage having its own set of sun gears, planet gears, and ring gears. This arrangement allows for further variations in torque transmission. By connecting the output of one stage to the input of another, the torque can be further amplified or reduced, providing flexibility in power transmission systems.
- Custom Gear Ratios:
By selecting the appropriate sizes and numbers of teeth for the sun gears, planet gears, and ring gears, custom gear ratios can be achieved in planetary gear systems. This allows for precise control over torque transmission and enables the adaptation of the gear arrangement to specific application requirements.
In summary, planetary gears handle variations in direction and torque transmission through their ability to reverse direction without additional components, torque amplification or reduction based on gear arrangement, combination of multiple gear stages, and the ability to achieve custom gear ratios. These features make planetary gears a versatile choice for a wide range of applications requiring efficient and flexible power transmission.
Can you describe the role of sun gears, planet gears, and ring gears in planetary systems?
In a planetary gear system, each component—the sun gear, planet gears, and ring gear—plays a crucial role in the overall operation and functionality. Let’s explore the roles of these gears:
- Sun Gear:
The sun gear is a central component in a planetary gear system. It is typically located at the center and is driven by an input source such as a motor or engine. The sun gear receives the input power and transmits it to the other gears in the system. As the sun gear rotates, it drives the rotation of the planet gears, which, in turn, contribute to the overall gear operation. The size and number of teeth on the sun gear determine the gear ratio and torque characteristics of the system.
- Planet Gears:
The planet gears are gears that surround the sun gear in a planetary gear system. They are typically smaller in size compared to the sun gear and are connected to a carrier or arm. The planet gears mesh with both the sun gear and the ring gear. As the sun gear rotates, it drives the rotation of the planet gears. The planet gears exhibit both rotational and orbital motion. While they rotate on their own axes, they also orbit around the sun gear. This combination of rotational and orbital movement allows the planet gears to transmit torque and contribute to the overall gear reduction or amplification. The arrangement and number of planet gears can vary depending on the specific design and requirements of the system.
- Ring Gear:
The ring gear is the outermost gear in a planetary gear system. It has internal teeth that mesh with the planet gears. The ring gear remains fixed or stationary while the sun gear and planet gears rotate. The interaction between the planet gears and the ring gear enables the gear system to achieve gear reduction or amplification. The size and number of teeth on the ring gear also influence the gear ratio and torque characteristics of the system.
In summary, the sun gear serves as the primary driver, receiving the input power and transmitting it to the other gears. The planet gears rotate and orbit around the sun gear, contributing to torque transmission and gear functionality. The ring gear remains fixed and meshes with the planet gears, allowing for gear reduction or amplification. Together, these gears work in harmony to achieve the desired gear ratios, torque transmission, and overall operation of planetary gear systems.
editor by CX 2024-01-10