产品描述

With a capable machining team and comprehensive knowledge of materials, advanced machineries and facilities, Energetic Industry served clients in broad field.

We can produce precision machining parts according to your idea, not only for material choosing, but also property requirements and shapes.

1. Customized material

Materials Available General Plastic: HDPE, PP, PVC, ABS, PMMA(Acrylic) ect.
Engineering Plastic: POM, PA6, MC nylon, Nylon 66, PTFE, UHMWPE,PVDF ect.
High Performance Plastic: PPS, PEEK, PI, PEI ect.
Thermosetting Plastic:  Durostone, Ricocel sheet, G10, FR4, Bakelite ect.
Spcial Plastic Material: Plastic +GF/CA/Oil/Brone/Graphit/MSO2/ceramic ect.
Spcial Plastic Plastic Alloy: PE+PA, PP+PA, POM + PTFE ect.
Metals: Carbon Steel, SS Steel, Brass, Iron, Bronze, Aluminum, Titanium
Special parts: Metal + Plastic Combined Part

2. Customized property
ESD, conductive, hardness, wear resistance, fire-resistant, corrosion resistance, impact strength, work temperature, UV resistant ect.

3. Customized shape with drawing

Gear, rollers, wheels, base part, spacers, blade, liner, rack, bearings, pulley, bearing sleeves, linear guide rail, sliding block, guide channel, spiral, washer, positioning strip, joint, sheath, CHINAMFG plate, retaining ring, slot, skating board, frame, cavity parts, CHINAMFG jig and fixture, PCB solder pallet, profiles.
Molds, cavity, Radiator fin, prototype, outermost shell, fittings and connectors, screws , bolt …

Further services of CNC machining:

Processing: Cutting, CNC machining, CNC milling and turning, drilling, grinding, bending, stamping, tapping, injection
Surface finish: Zinc-plated, nickel-plated, chrome-plated, silver-plated, gold-plated, imitation gold-plated

Application Field:

  1. Electronic and electrician
  2. Physical and Electronic Science Research
  3. Mineral and coal
  4. Aerospace
  5. Food processing
  6. Textile printing & dyeing industry
  7. Analytical instrument industry
  8. Medical device industry
  9. Semi conductor, solar, FPD industry
  10. Automotive industry
  11. Oil & Gas
  12. Automobile
  13. Machinery and other industrial ect.

 

材料: PA
Color: Natural, Black, Red, Green, Customized
加工: CNC Machining
Packing: Thick Carton Boxes
Outstanding Property: Good Wear Resistant
Production Time: 3~25 Days
示例:
US$ 1/Piece
1 件(最低订购量)

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圆周齿轮

Can planetary gears be used in automotive applications?

Planetary gears are widely used in various automotive applications due to their numerous advantages. Let’s explore how planetary gears can be utilized in the automotive industry:

  • Automatic Transmissions:

One of the primary applications of planetary gears in automobiles is in automatic transmissions. Automatic transmissions use a combination of planetary gear sets to achieve different gear ratios, allowing for smooth and efficient shifting between gears. The compact size and high torque capacity of planetary gears make them well-suited for this purpose, providing reliable and efficient power transmission in vehicles.

  • Four-Wheel Drive Systems:

Planetary gears are also employed in four-wheel drive systems, where they help distribute power between the front and rear wheels. By utilizing planetary gear arrangements, the torque can be split between the front and rear axles, providing improved traction and stability on various road conditions. This allows vehicles to have enhanced off-road capabilities and better performance in challenging driving situations.

  • Hybrid and Electric Vehicles:

Planetary gears play a crucial role in hybrid and electric vehicle powertrains. In these vehicles, planetary gear sets are often used to combine the power from the internal combustion engine and the electric motor. The gear arrangement allows for seamless transitions between different power sources, enabling efficient energy management and optimized performance.

  • Start-Stop Systems:

Start-stop systems, which automatically shut off the engine when the vehicle is stationary and restart it when needed, often incorporate planetary gears. These gears help engage and disengage the engine from the drivetrain smoothly, ensuring a quick and seamless transition between the engine’s off and on states. Planetary gears contribute to the overall efficiency and reliability of start-stop systems.

  • Power Steering:

Some power steering systems in automobiles utilize planetary gears to provide assistance in steering. These gears help amplify the driver’s input torque, making steering easier and more responsive. The compact size and high torque capacity of planetary gears make them suitable for power steering applications.

In summary, planetary gears find extensive use in automotive applications, including automatic transmissions, four-wheel drive systems, hybrid and electric vehicle powertrains, start-stop systems, and power steering. Their compact size, high torque capacity, and ability to achieve multiple gear ratios make them well-suited for these applications, providing efficient power transmission, improved performance, and enhanced driving experience in vehicles.

圆周齿轮

Can you explain the process of gear shifting in planetary gear systems?

Gear shifting in planetary gear systems involves changing the gear ratio by engaging or disengaging specific components of the gear set. Let’s explore the process of gear shifting in more detail:

  • Clutching and Braking:

The gear shifting process in planetary gear systems primarily relies on clutching and braking mechanisms. These mechanisms selectively connect or disconnect various gears within the system to achieve the desired gear ratio. Here are the key steps involved:

  • Clutch Engagement:

To shift to a higher gear ratio, the clutch associated with the gear component that needs to be engaged is activated. The clutch connects the rotating member, such as the sun gear, planet carrier, or ring gear, to the stationary member, allowing torque transmission. This engagement results in a change in the gear ratio, leading to higher speed or torque output depending on the specific gear set configuration.

  • Brake Application:

On the other hand, to shift to a lower gear ratio, a brake associated with the gear component that needs to be disengaged is applied. The brake immobilizes or slows down the rotation of the selected gear element, preventing it from transmitting torque. By selectively braking certain components, the gear ratio is altered, resulting in a lower speed or higher torque output.

  • Sequential Shifting:

In some planetary gear systems, gear shifting is performed sequentially. This means that one gear component is engaged or disengaged at a time, gradually transitioning from one gear ratio to another. Sequential shifting allows for smooth and controlled gear changes, minimizing the stress on the transmission components and ensuring seamless power transmission.

  • Electronic Control:

In modern applications, gear shifting in planetary gear systems is often electronically controlled. Electronic control systems utilize sensors, actuators, and a control unit to monitor various parameters such as vehicle speed, engine load, and driver input. Based on these inputs, the control unit determines the optimal gear shift points and actuates the clutches and brakes accordingly. Electronic control enhances the efficiency, precision, and automation of the gear shifting process.

In summary, gear shifting in planetary gear systems involves the engagement and disengagement of clutches and brakes to alter the gear ratio. By selectively connecting or disconnecting specific gear components, the speed and torque output can be adjusted. Sequential shifting and electronic control systems further enhance the gear shifting process, providing smooth and efficient operation in various applications, including automotive transmissions and industrial machinery.

圆周齿轮

行星齿轮如何实现动力传输和减速?

行星齿轮在动力传输和减速中发挥着重要作用。让我们来探讨一下行星齿轮是如何在这些方面发挥作用的:

  • 扭矩放大:

行星齿轮的关键贡献之一是扭矩放大。紧凑的设计中集成多个齿轮组,实现了扭矩倍增。当输入动力施加到太阳轮时,太阳轮驱动行星轮旋转。行星轮与环形齿轮啮合,产生机械优势,从而放大扭矩输出。这种扭矩放大功能在需要高扭矩且同时保持较小尺寸的应用中尤为有利。

  • 齿轮比变化:

行星齿轮的另一项优势在于其能够实现不同的传动比。通过改变太阳轮、行星轮和环形齿轮的齿数,可以获得各种不同的传动比。传动比取决于齿轮的相对尺寸和每个齿轮的齿数。这种传动比的灵活性使得机械能够适应不同的速度和扭矩需求,从而实现精确控制和高效的动力传输。

  • 齿轮减速:

行星齿轮常用于减速应用。减速是指降低动力源的转速并提高其扭矩输出的过程。在行星齿轮系统中,减速是通过固定环形齿轮,使太阳轮作为输入轴旋转来实现的。太阳轮的旋转带动行星齿轮旋转,行星齿轮进而带动输出轴旋转。输出转速低于输入转速,从而实现减速。这种减速能力在汽车变速器和动力传输系统等各种应用中都非常重要。

  • 高效电力传输:

行星齿轮以其高效的动力传输能力而闻名。内部齿轮啮合以及负载在多个齿轮齿上的分散,实现了高效的扭矩传递,并将功率损失降至最低。负载由行星齿轮共同承担,从而提高了扭矩容量并减少了单个齿轮齿的磨损。这种高效的动力传输确保了大部分输入功率能够有效地传递到输出端,因此行星齿轮非常适用于那些对节能和优化要求极高的应用场合。

综上所述,行星齿轮通过扭矩放大、齿轮比变化、减速机制和高效动力传输,实现动力传输和减速。其放大扭矩、实现不同齿轮比和高效传递动力的能力,使得行星齿轮在各个行业和机械系统中得到广泛应用。

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editor by CX 2023-11-03