Deskripsi Produk
transmission starter precision drive wheel toothed custom planetary spur gear
| Item | Customized machined machining gears |
| Process | CNC machining |
| material | steel, stainless steel, carbon steel,brass,C360 brass copper, aluminum 7075,7068 |
| Quality Control | ISO9001 and ISO14001 |
| Dimension bore tolerances | -/+0.01mm |
| Quality standard | AGMA, JIS, DIN |
| Surface treatment | Blackening, plated, anodizing, hard anodizing etc |
| Bahan | steel, stainless steel, carbon steel,brass,C360 brass copper, aluminum Nylon, PA66, NYLON , ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc. |
| Gigi | 30 to 90 H.R.C |
| Size/Color | Gears and parts dimensions are according to drawings from customer, and colors are customized |
| Surface treatment | Polished or matte surface, painting, texture, vacuum aluminizing and can be stamped with logo etc. |
| Size Tolerance | ±0.01mm or more precise |
| Samples confirmation and approval | samples shipped for confirmation and shipping cost paid by customers |
| Package | Inner clear plastic bag/outside carton/wooden pallets/ or any other special package as per customer’s requirements. |
| Delivery Time | Total takes 2~~4weeks usual |
| Payment Terms | PAYPAL, T/T, Western Union |
| Shipping | Usual FEDEX, UPS, DHL, TNT, EMS or base on customer’s requirement. |
Production:
1. The workers are trained to inspect the gears and notice any defect in production in time.
2. QC will check 1pcs every 100pcs in CNC machining, and gears will meet all dimension tolerances.
3. Gears will be inspected at every step, and gears will be inspected before shipment, and all inspection records will be kept in our factory for 3 years.
4. Our sales will send you pictures at every gears production steps, and you will know the detailed production status, and you can notice any possibility of mistake, for our sales, QC and workers are keeping close watch on all production.
5. You will feel us working very carefully to assure the quality and easy to work with,
6. we cherish every inquiry, every opportunity to make gears and parts and cherish every customer.
QUALITY CONTROL PROCESS:
1) Inspecting the raw material –IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control (IPQC)
4) Checking the gears after production finished—- (FQC)
5) Checking the gears after they are finished—–Outgoing quality control (OQC)
Service:
1. Molds designs as per customers’ gears drawing;
2. Submitting molds drawings to customers to review and confirm before mols production.
3. Providing samples with whole dimensions and cosmetic inspection report, material certification to customers.
4. Providing inspection report of important dimensions and cosmetic in batches parts.
Packing and shipment:
1. Gears are well and carefully packed in PP bags in CTNS, strong enough for express shipping, air shipment or sea shipment.
2. Air shipment, sea shipment or shipment by DHL, UPS, FedEx or TNT are availabe.
3. Trade terms: EXW, FOB HangZhou, or CIF
4. All shippings will be carefully arranged and will reach your places fast and safely.
Pertanyaan yang Sering Diajukan (FAQ)
Q1: How to guarantee the Quality of gears and parts?
We are ISO 9001:2008 certified factory and we have the integrated system for industrial parts quality control. We have IQC (incoming quality control),
IPQCS (in process quality control section), FQC (final quality control) and OQC (out-going quality control) to control each process of industrial parts prodution.
Q2: What are the Advantage of your gears and parts?
Our advantage is the competitive and reasonable prices, fast delivery and high quality. Our eployees are responsible-oriented, friendly-oriented,and dilient-oriented.
Our industrial parts products are featured by strict tolerance, smooth finish and long-life performance.
Q3: what are our machining equipments?
Our machining equipments include plasticn injection machinies, CNC milling machines, CNC turning machines, stamping machines, hobbing machines, automatic lathe machines, tapping machines, grinding machines, cutting machines and so on.
Q4: What shipping ways do you use?
Generally, we will use UPS DHL or FEDEX and sea shipping
5: What materials can you process?
For plastic injection gears and parts, the materials are Nylon, PA66, NYLON with 30% glass fibre, ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc.
For metal and machining gears and parts, the materials are brass, bronze, copper, stainless steel, steel, aluminum, titanium plastic etc.
Q6: How long is the Delivery for Your gears and parts?
Generally , it will take us 15 working days for injection or machining, and we will try to shorten our lead time.
Manfaat Gearbox Planetary dengan Poros Keluaran
Poros keluaran dari gearbox planet terhubung ke roda penggerak, sedangkan poros masukan berasal dari mesin. Gigi-gigi ini saling terkait dan menciptakan berbagai macam reduksi gigi, yang diperlukan agar kendaraan dapat bergerak dengan nyaman. Reduksi gigi adalah tempat berbagai "gigi" berada. Berikut beberapa contohnya. Contoh-contoh ini dapat membantu Anda menentukan apa yang Anda butuhkan untuk kendaraan Anda. Anda mungkin juga ingin mempelajari tentang gigi planet.
Kotak roda gigi planet
Mobil modern kemungkinan besar dilengkapi dengan transmisi planet. Jika Anda tidak yakin apakah kendaraan Anda menggunakan transmisi planet, Anda harus terlebih dahulu berkonsultasi dengan buku panduan pemilik mobil Anda. Jika tidak, hubungi departemen servis dealer Anda untuk informasi lebih lanjut. Atau, Anda dapat melakukan pencarian cepat di internet untuk mengetahui apakah mobil Anda memiliki transmisi planet. Transmisi ini umumnya lebih kompleks daripada transmisi biasa. Selain itu, transmisi ini dilengkapi dengan lebih banyak komponen dan membutuhkan pelumasan.
Selain tingkat kebisingannya yang rendah, gearbox planet juga sangat efisien dalam transmisi. Fitur-fitur ini menjadikannya ideal untuk aplikasi yang membutuhkan torsi tinggi dan ukuran yang ringkas. Sayangnya, ada banyak jenis gearbox planet di pasaran, sehingga sulit untuk menemukan yang tepat. Artikel berikut akan memberikan beberapa panduan untuk membantu Anda memilih gearbox planet yang tepat untuk kebutuhan Anda. Mari kita lihat!
Roda gigi planet
A planetary gearbox has 2 main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
Keunggulan utama dari gearbox planet adalah penggunaan beberapa gigi yang saling terkait secara bersamaan, memungkinkan reduksi kecepatan tinggi dengan jumlah roda gigi yang sedikit. Karena roda giginya relatif kecil, inersianya lebih rendah daripada roda gigi yang lebih besar. Gearbox planet berukuran kompak, sehingga populer untuk aplikasi dengan ruang terbatas. Karena ukurannya yang kompak dan efisiensinya, gearbox planet juga umum digunakan pada kendaraan bermotor.
Kotak roda gigi planet dengan poros keluaran
Untuk aplikasi berkecepatan tinggi dan dinamis, unit gearbox planet dengan poros keluaran memberikan solusi optimal. Berkat inersianya yang rendah, gearbox ini memberikan kinerja superior dalam banyak aplikasi industri. Selain itu, beragam variannya memungkinkan pengguna untuk memilih produk yang tepat untuk aplikasi mereka. Artikel ini membahas beberapa manfaat utama dari gearbox planet dengan poros keluaran. Lanjutkan membaca untuk mempelajari lebih lanjut.
The planetary gearbox has 2 major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
Gearbox planet memiliki jumlah tahapan roda gigi yang lebih sedikit, sehingga memiliki celah (backlash) yang lebih rendah dibandingkan dengan gearbox roda gigi lurus. Celah adalah kehilangan gerak yang terjadi ketika gigi-gigi roda gigi tidak sejajar sempurna. Masalah ini umum terjadi pada semua roda gigi, tetapi jauh lebih sedikit pada gearbox planet. Karena itu, gearbox planet lebih efisien. Gearbox ini juga dapat disesuaikan sesuai dengan model mesin dan flensa motor tertentu.
Gearbox planet dengan pembawa
A planetary gearbox is a type of gearbox with 3 or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
Ukuran yang ringkas dari set roda gigi planet menghasilkan pembuangan panas yang tinggi. Ini dapat menjadi masalah dalam aplikasi dengan kinerja berkelanjutan atau kecepatan tinggi. Akibatnya, set roda gigi planet seringkali menyertakan pelumas, yang memberikan efek pendinginan sekaligus mengurangi kebisingan dan getaran. Beberapa roda gigi planet bahkan memiliki dudukan untuk mempermudah proses pemasangan. Berikut beberapa hal yang perlu diingat saat memilih set roda gigi planet.
Gearbox planet dengan pembawa memiliki beberapa keunggulan dibandingkan jenis gearbox lainnya. Tidak seperti gearbox konvensional, gear planet memiliki poros tengah yang sama, dan gaya tangensial antar gear saling meniadakan di tengah ring gear. Karena itu, gearbox planet umumnya digunakan dalam aplikasi input/output, dan ukurannya yang kompak memungkinkan berbagai macam reduksi gear. Gear ini juga dapat menghasilkan kepadatan torsi yang lebih tinggi.
Kotak roda gigi planet dengan traksi
Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain 3 to 4 planet gears, and each is in constant mesh with the others. Power applied to any 1 member rotates the entire assembly.
Aplikasi umum untuk set roda gigi planet meliputi kontrol gerak presisi tinggi. Dalam aplikasi ini, torsi tinggi, kekakuan torsional, dan celah balik yang rendah sangat dibutuhkan. Set roda gigi planet juga ideal untuk motor dengan kecepatan lebih tinggi. Sejumlah faktor berkontribusi pada keandalan perangkat ini. Celah balik yang rendah dan kapasitas torsi yang besar dari motor roda gigi planet memungkinkan penggunaannya dalam berbagai aplikasi.
Kotak roda gigi planet dengan motor listrik
If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right 1 for your needs can be challenging.
Gearbox planet ini merupakan alternatif ringkas untuk reduktor pinion dan roda gigi konvensional. Gearbox ini menawarkan reduksi kecepatan tinggi dan transfer torsi tinggi, dan sering digunakan untuk aplikasi dengan ruang terbatas. Namun sebelum Anda dapat memahami cara kerjanya, Anda perlu memahami sedikit tentang konstruksinya. Ada beberapa hal yang perlu diperhatikan yang mungkin belum Anda sadari sebelumnya.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and 2 or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is 1 of the most reliable gearbox types on the market.
Kotak roda gigi planet dengan motor hidrolik
A planetary gearbox is a combination of 2 gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Gearbox planet merupakan cara yang sangat efisien untuk menggerakkan lift hidrolik. Gearbox ini dapat dioperasikan melalui motor listrik, hidrolik, atau udara. Susunan penggerak dapat dipasang pada poros polos, poros beralur, atau poros input dengan pasak paralel. Tergantung pada aplikasinya, gearbox khusus dapat diproduksi dengan berbagai fitur dan fungsi.
Kotak roda gigi planet dengan mesin pembakaran
There are many different applications of planetary gear sets. The most common is the distribution of power between 2 wheels in a car’s drive axle. Four-wheel drives use 2 axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the 2 different types of motors to form 1 hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating 2 planetary gear sets connected by a lever. The 2 levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if 2 gear sets are connected by vertical links, the horizontal links must be horizontal.
